What Constitutes a Sufficient Cashew Nut Processing Plant?

Reliable Cashew nut processing describes the important stages and what constitutes a sufficient cashew processing plant business, guides new cashew processors to the market and assists existing cashew processors in modernizing or optimizing their cashew processing.

cashew plant

We manufacture and export various raw cashew processing machines of different models and capacities to ensure successful processing of raw cashews. We continually strive to provide solutions that enable cashew nut processors to make informed decisions about appropriate cashew nut processing practices, processing methods and models, plant size and management systems to process their cashew nuts -Business is viable and competitive . Raw Cashew and Cashew Machinery Industries Africa accounts for 53% of world cashew production. Thus, processing of sourced raw cashew nuts has become a profitable business in Africa, as buyers worldwide prefer high quality, source-processed kernels Role Processing of raw cashews involves a series of steps that result in high quality, ingestible kernels. The process is lengthy, labor intensive and requires careful selection of technologies and processes at each stage to ensure efficient and competitive processing. Depending on the combination of technologies, methods and systems available at each stage, processors can select the most appropriate processing model for their business Raw cashew processing requires methods, technologies and modern trends in cashew processing to stay ahead of the competition. We offer complete cashew processing solutions, including raw cashew nut sorting, boiler steaming, shelling and peeling, as well as cashew kernel grading and vacuum packaging Continuing our machinery and processes to reflect current trends in cashew nut production are updated Brief overview of cashew processing equipment The raw cashew processing process starts with drying and proper storage of raw cashews throughout the year. The following procedures involve a series of operations designed to remove the cashew kernels from the shell. The cashew kernel is the end product of consumption. This sophisticated method greatly increases the value of raw cashew nuts. The objectives of processing raw cashew nuts are as follows.

cashew nut

• Remove kernels from raw cashews as much as possible
• Prevention of kernel breakage
• Preservation of the characteristic light white color of cashews
• Preservation of the original flavor of the kernels. Please note that natural flavored cashew kernels do not contain chlorophenols.
• Ensuring that the kernel meets international food safety requirements before consumption. By achieving these goals, high-quality cashew kernels can be obtained at a reasonable price. Unlike almonds and hazelnuts, which have a hollow shell, cashew kernels are covered in a layer of honeycomb called flour. Thus the raw cashew processing involves more complicated steps to achieve crescent shaped, light ivory and naturally flavored kernels

There are three (3) important steps in the process of raw cashew processing:

1. a) Cooking: Fresh cashews are exposed to direct heat, hot oil or steam to prepare them for shelling and ease the removal of the shell.
2. b) Peeling and peeling: The hard shell is broken or split to expose the core with the flour, which is then separated from the shell. After peeling, the cashew kernel test must be removed. Remove the shellfish and flour and make white pellets. Shanke contains caustic cashew nut shell liquid (CNSL), which can cause burns or blisters on workers’ hands. In addition, it can damage cashew processing equipment.
3. c) Sorting: The primary processing process ends with the classification of kernels for distribution and sale and their packaging. These three main processing steps for raw cashews include many different methods of heating, shelling and peeling. Any approach depends on the availability of technology and resources such as energy, water and labor, as well as knowledge of local customs. During the planning phase of setting up a raw cashew processing plant, investors and potential processors must decide on the size, systems and models of cashew processing.

Cashew Peeling Machines

Cashew grinding is the process of removing raw cashew kernels from the shell. Hulling is used to maximize the percentage of whole/whole kernels and prepare them for easy cleaning. Shelling is the most important step in the production of raw cashew nuts. Precision and accuracy are important to prevent kernel failures. To remove the shell: To remove the kernels, the raw cashew nuts are broken or crushed to remove the shell. This is accomplished by cutting the shell using hand tools or fully automatic spherical tools. There are three ways to separate the kernel from the shell: manually, using a pointed tool or using a separation device. Existing machines are not capable of completely separating cores from shells. As a result, the kernel and shell must be separated manually. The corrosive effect of CNSL on raw cashew nut shells can be avoided by rubbing workers' hands with vegetable oils (coconut oil, castor oil, linseed oil, linseed oil) or ashes. Another precaution is to wear rubber gloves when firing. After separation, the kernels are divided into three groups: 1) full kernels, 2) broken kernels, and 3) rejected kernels. The whole and cracked kernels are further processed to obtain the final cashew kernels. Marriage resources are used to obtain pellets suitable for further processing into high quality kernels. The shell is used as fuel in cashew processing plant equipment. In addition, the shell is used for biofuel production and CNSL mining. The remaining CNSL extraction mass can be used to make fuel briquettes. Marketing of these shell by-products is to increase their competitiveness. Cashew Peeling Machines The cashew shell is ground and separated from the kernels. Most plants use a combination of automatic and manual cleaning. Peeling machines separate the flour from the core by friction and air pressure. On the other hand, mechanized cleaning does not remove all samples from the pellets. Thus, automated trimming is often used in conjunction with human trimming to completely remove the testicle. The efficiency of automatic cleaners is highly dependent on the inherent cleanliness of the cores and the effectiveness of the heat shock treatment The entirely manual cleaning process uses small knives to remove the testa.