Pomegranate Juice Production Equipments Decisive Role in Juice Processing Plants
When it comes to pomegranate juice production, the decisive role of processing equipments is very clear, and in some production plants the technology is relatively mature but precise control of each process design has a significant impact on product quality.
pomegranate juice benefits
As technology advances, food producers recognize the importance of mechanical equipment and process technology in the food industry. Food companies hope to use food machines and equipment to improve production efficiency and ensure quality and hygiene.
This needs special attention and needs to be improved.
Pomegranate is a new fruit that is more common in many countries like China and now more processed into various products their economic value has increased greatly Pomegranate drink is the most common among them, and industrial development is relatively complete, so the impact of technology on products is significant
Although the pomegranate may seem ordinary on the surface, it is considered a mascot in traditional Chinese culture that is more than a symbol of happiness. In real life, pomegranates are rich in nutrients.
Eggs, meat and skins all have some economic value.
They are widely used in the makeup, pharmaceutical and food industries.
Pomegranate Stimulates the Development of Deep Processing Industry
Pomegranate is intolerance to transport, which stimulates the development of deep processing industry.
Pomegranate fruit is juicy, rich in sugar content, fresh food-based. But pomegranate is also very inconvenient to eat because the peel is tough and contains a large amount of pigment.
At the same time, pomegranate harvest time is relatively concentrated. Although leathery peel wrap fruit, the storage performance is still poor. Deep processing is the best choice to reduce losses.
Currently, pomegranate fruit is generally used to process pomegranate drinks, pomegranate wine, and pomegranate jam, and can also be used to extract red pigment for use as a food additive. Among them, the most common pomegranate drink, the development is more mature.
Analysis of the industry, pomegranate beverage production is generally divided into the following steps, pomegranate → sorting → cleaning → peeled diaphragms → beating and squeezing → separation and filtration → deployment → sterilization → filling → cooling → finished product.
Production equipment and processes play a crucial role.
pomegranate juice processing line
In the pomegranate beverage production process, how to maintain the color of the fruit juice during the processing? How to master the appropriate sterilization temperature and time? How to adjust the acidity of beverage? Need to further study and improve.
Pomegranate Juice Processing Plants Equipments
The pomegranate juice processing line is the star product of all agricultural equipments manufacturing companies, offering complete domestic processing machinery plants and lines designed according to the most modern technologies.
Chase Designs, Manufactures & Supplies Complete Pomegranate Juice Processing Line.
Pomegranates contain a variety of amino acids and two antioxidants: polyphenols and anthocyanins. Minerals such as calcium, magnesium and zinc replenish human skin with moisture, making it soft and smooth.
Pomegranates also have significant medicinal value. Researchers have found that pomegranates can slow down aging, prevent heart disease, promote digestion and energize the stomach.
Pomegranates can be eaten directly or processed into delicious pomegranate juice.
This is one of the hardest fruits to grow.
Improper equipment and technique can hamper taste quality. Iziko is an experienced fruit juice machine manufacturer and supplier.
All our appliances are made of stainless steel. High automation and easy operation can save a lot of labor. Buying a juicer is not difficult. There are numerous modifications from various brands that will relieve the mistress of the kitchen.
Pure pomegranate juice powders have sweet and sour, astringent and hot, insecticidal, astringent, astringent and dyspeptic effects.
Pomegranates are rich in nutrients and contain 1-2 times more vitamin C than apples and pears.
It is a product processed by spray-drying technology with pomegranate as a raw material.
It maintains the original flavor of the pomegranate and contains a variety of vitamins, polyphenols and acids. Powdery, good fluidity, good flavor, easy to melt and easy to store.
Pomegranate powdered pomegranate has a unique pure taste and aroma, so it is widely used in processing various pomegranate flavored foods and added to various nutritional foods
FUNCTION:
◆ Breast cancer, pancreatic cancer, esophageal cancer, skin cancer, colon cancer, prostate cancer, such as cancer prevention and resistance is great.
◆ With antibacterial and antiviral function
◆ Strengthen immunity and lower blood pressure
◆ With hemostasis function.
◆ With good antioxidant effect, it makes the skin smooth.
APPLICATION:
- Applied in pharmaceutical field and generally encapsulated to prevent cancer and reduce blood
pressure and resistance to oxidation.
- Applied in food and beverage sector, pure pomegranate juice powder is commonly used as food antioxidant.
- It is applied in the cosmetic field and is mainly used for whitening, removing blemishes, improving wrinkles, and delaying skin aging.
pomegranate juice side effects
Pure pomegranate juice powder is rich in vitamins, especially B and C, organic acids, carbohydrates, proteins, fats and trace minerals such as calcium, phosphorus and potassium. The content of vitamin C is 1-2 times higher than that of apples.
The pomegranate fruit is generally eaten raw and has high economic value as it is eaten by squeezing it or made into jam.
Pomegranate Juice Production Line
A pomegranate processing plant can complete the process of fruit sorting, washing, peeling and deseeding, juice extraction, clarification, sterilization and filling. It is composed of the following fruit juice equipment:
- Fruit washing machine
- Fruit sorting machine
- Pomegranate peeling and deseeding machine
- Juice extractor machine
- Juice filter machine
- Juice pasteurizer
- Juice filling machine
- Pomegranate sorting
Use a fruit sorter to get rid of those diseased, rotten and unripe pomegranates. Fruit sorting is a necessary step to ensure the quality of final fruit juice.
Pomegranates Sorting Pomegranates Sorting
AGICO fruit sorting machine adopts superior stainless steel in its rolling bar, beam, transmission shaft, chain wheel, and all parts connecting with fruits. It is able to process all kinds of round or oval fruits, including apples, oranges, peaches, apricots, lemons, mangoes, pomegranates, etc.
The fruit sorter is equipped with a speed adjusting device. The ground-type oil guiding pipe ensures sanitary condition for the fruit sorting.
fruit sorting machine with rolling rod
When fruits are transmitted to the fruit sorter, they start to roll over and move forward under the rotating of the rolling bar.
At the same time, the staffs standing aside inspect every side of the fruits and pick out the defective ones.
Then the qualified pomegranates will be transmitted to the fruit washer.
Pomegranate Washing
During picking and transportation process, pomegranates are inevitably stuck with dusts, dirt or pesticides.
They need to be cleaned thoroughly by specialized fruit washing equipment, or the impurities may contaminate the seeds in the following processes.
Pomegranate Washing Machine
AGICO fruit brush and spray cleaning machine is used to remove the impurities and pesticides on the fruits. The high-speed rolling elastic brush can make the dirt loose, and the high-pressure spray can wash them out.
Fruit Washing Machine
The water tank, rack and shield are made of 2mm stainless plates, and transmission shafts and chins are made of 1Cr13 stainless steel.
It is equipped with a water pump that convey water to the water tank automatically, and a filter screen that separate out the stains.
Pomegranate Peeling
Pomegranates have thick peels that contains bitter taste.
If extracted with pomegranate seeds, they would destroy the flavor. So, it is necessary to remove the peels before juicing.
Pomegranate Peeling Pomegranate Peels and Seeds
Traditionally, this process is carried out by hand.
Use a knife to cut the top of a pomegranate, then cut along the line from calyx to stalks without touching the seeds. After that, you can break it up and get the seeds.
To improve the efficiency of pomegranate processing, there are specialized pomegranate peeling machine.
It is composed of a hopper, crusher, separating drum, drive system and rack.
The washed fruits are fed to the hopper by a conveyor, then they are broken into 4 pieces by the crusher. After that, the skin and seeds get separated in the separating drum.
Pomegranate Peeling Machine
AGICO pomegranate peeling machine is the third-generation product.
It boasts high capacity, high juice extraction rate, well-preserved tastes and low tannin content. It can work independently or connected with other equipment.
The production capacities are from 3t/h to 5t/h.
Pomegranate Seeds Extraction
After the peels are removed, pomegranate seeds are fed into the spiral juice extractor.
There is a screw shaft pushing them forward to the diminishing cavity, where they are extracted into juice under high pressure. The extracted juice flows into a container through the screener, while the kernels and slag are expelled through the ring clearance at the end of the machine.
pomegranate juice recipe
AGICO spiral juice extractor adopts stainless steel in the parts that connect with raw materials.
It can realize slag removal automatically. The closed structure prevent the oxidation of juice and preserve the taste and nutrition content as much as possible.
Spiral Juice Extractor
Pomegranate juice clarification
Usually, the extracted pomegranate juice has some suspended solids need to be removed. So it is pumped into a treatment tank after extraction.
There are enzymes and chemicals that accelerate separation.
This treatment lasts 3-4 hours. When the pomegranate juice is fully clarified, it is fed to the filtration system.
Pomegranate Juice Fine-Filter Pomegranate Juice Extraction
AGICO juice fine filter adopts high-speed centrifugation principle.
It is able to smash the pulp dimension to under 0.8mm, so it is convenient for further concentration or fermentation.
Pomegranate Aseptic Filling
Sterilization is a necessary process in juice manufacturing for eliminating bacteria and prevent fermentation.
It can destroy the enzyme so as to inhibit harmful reaction. To preserve the high quality of pomegranate juice, we usually adopt high temperature flash pasteurization technique.
The pasteurization process lasts 60s at the temperature of 84℃. Then it is filled to the cans or bottles by the juice filling machine.
Juice Pasteurizer-Juice Filling and Packing Machine
AGICO is a professional fruit juice machinery manufacturer and supplier.
We can provide complete pomegranate juice processing line from sorting, washing to juice extraction, centrifugation and filling.
We can also customize the fruit juice production line according to your specific requirements and conditions. Adoption of pomegranate production line can increase the automation degree, reduce the labor work, improve the production efficiency and quality.
Welcome to inquire us any question in the form below.
Five Major Factors Affect the Production Of Pomegranate Drink
Cold treatment color protection in acidic conditions.
The ideal way to maintain color is to add acid and then beaten to nucleus and then refiner. Too low color protection effect is not ideal, too high will affect the taste of the beverage deployment.
Using degassing heterogeneous process.
The degassing heterogeneous process can not only ensure the beverage's flesh, flavor and nutrients, but also reduce the oxidation rate, guarantee pomegranate fruit juice color.
Controlling the proper sterilization temperature and time.
In the process of the pomegranate fruit juice beverage production, sterilization temperature and time have little influence on color and flavor, mainly affect the taste and shelf life of beverages.
Using the treatment prevention gel during the deployment phase.
Stabilizer itself is a high hydrophilic polymer material, can protect the colloid to prevent gel precipitation. The effect of using a composite stabilizer is better than using a single stabilizer alone.
The key to artificial peeling.
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