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Iron ore fines are particles and to be used for industrial purposes it has to be processed and agglomerated. Iron is one of the elements which is found on earth in abundance. Almost 5% of the crust is iron (Fe). After mining, the iron differs in size from 0 to 600 mm. Divided by the purity of the elements included in the iron ores they are separated and put into work for special purposes. Fines are the size of 7mm, pellets up to 16mm, lumps are 7 to 30 millimeters. Because of the problems that the particles make for the furnaces they have to be progressed and changed in size in the agglomeration process. The first agglomeration process was in Mexico in 1906 and the first equipment was made in 1910 our company is working with manufacturers in the Middle East who have decades of experience in the field of the iron ore and the steelmaking industry in the best quality. Sintering is another way of the steelmaking process also one of the most used. which through this fines of iron ore is heated not to the melting point but almost 70-80% and with the usage of pressure alongside. Agglomeration Process in Metallurgy  

Agglomeration Process in Metallurgy

In metallurgy, the metal's properties and production methods are discussed. The agglomeration process is one of the important stages in metallurgy, the details and elements found in the metals have to be screened and considered for the process of doing it. Industrial constructions are the subject of metal manufacturing so the science of the materials and the building blocks of them is a matter of study. In the agglomeration process in steel industries, we take the iron ore in all the sizes that ranges from 0 to 600 mm, and the next stage to separate them by the components that we know iron ores mainly can divide into two types; magnetite or Hematite. Magnetite, as the word means has more iron inside and the Hematite has less iron involved.

Sintering of Iron Ore

Sintering is the process that iron ore goes through the operation of forming the metal by heat and pressure, by heat doesn't mean reaching the melting point just near it. This procedure is one of the important and necessary to the production of the concentration of the iron ores and their derivatives. to differentiate the melting and sintering process first we point out that 70 to 80% of the melting point of the metals should be paid to the product. By the way, the factors in this are heating rate, temperature, time, cooling rate, atmosphere, and pressure. But the field of utilizing this process is more useful in the ceramic making industry. Sintering of Iron Ore

Non Agglomerated Iron Ore

iron ore after mining and separation phase, agglomerated iron at the end is as our interest. Non agglomerated iron ores usually have the commercial purposes, some of the suppliers and wholesalers decide to import or make the non agglomerated kind of product so that they can export it and supply it to the special customers who want it at the cheapest price to make the other stages and procedures by oneself. The agglomerated and non agglomerated iron ores are the primary products before going to the main steelmaking process and to be suitable for charging into the blast furnaces. We can provide both agglomerated and non agglomerated kinds of iron ores to our customers by their means.  

Nodulizing Agglomeration Operation

nodulizing is the agglomeration process in which through that, the particles of the iron ore and fines which just have been mined from the earth are made larger in size so that it fits the other stages of the production. For separation, the size and the type matter. After having the hematite (Fe2O3) and the magnetite (Fe3O4) separated we go for sizes; fine-sized, coke breeze, limestone, mill scale, and flue dust. As we know that tiny particles make problems for the gas channel of the blast furnaces so we have to standardize the sizes of the pellets and sponges, etc. Our company with long experience in the steel-making industry provides all the types of nodulized iron particles for the customers around the world with the best qualities. Non Agglomerated Iron Ore

Agglomeration in Mineral Processing

mineral processing is the technology in which the valuable elements are separated from the mineral ores. In the iron and steel industry after mining the ores and separation phase in order to make the materials ready to charge the blast furnaces, they have to face the enlarging phase of the procedure. Which is called agglomeration in mineral processing. The agglomeration phase is one of the important parts of the process in which we put genuine affairs into this so that international and technical standards are made. Also in packaging, the product agglomeration is necessary to reach the same sizes for the iron particles. Making them in the standard and similar size is as important as the other factors of the production. The iron ore and steel industry nowadays is seen as one of the most important structure makings and has a brilliant place in the future. With the world consumption of commodities and metals, we can see the huge demand all over the world so we have planned the future of this product and the demand for it. All the steel products from the iron ore to the derivatives such as steel bloom, steel billet, steel sheet, steel slab, and reinforcing bar (rebar) are procured by our manufacturers. We're for long in the business of exporting and trading, we reach our customers around the globe. countries from Asia to Europe, The Middle East, and the CSI and providing the highest level of production quality and our company meets the needs of factories and businessmen. For more information and facts about the specifications and details of our product contact us at the link below.

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Comments (2 Comments)

nadi

Until reading this article, I did not know that iron is one of the most abundant elements in the earth.

Ali vafadar

Briquetting. Briquetting is the simplest agglomeration process. Fine grained iron ore is pressed into two pockets with the addition of water or some other binder agent (molasses, starch, or tar pitch) to form briquettes [8].

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