Iron ore fines are particles and to be used for industrial purposes it has to be processed and agglomerated.
Iron is one of the elements which is found on earth in abundance.
Almost 5% of the crust is iron (Fe).
After mining, the iron differs in size from 0 to 600 mm.
Divided by the purity of the elements included in the iron ores they are separated and put into work for special purposes.
Agglomeration Process in Metallurgy
In metallurgy, the metal's properties and production methods are discussed.
The agglomeration process is one of the important stages in metallurgy, the details and elements found in the metals have to be screened and considered for the process of doing it.
Industrial constructions are the subject of metal manufacturing so the science of the materials and the building blocks of them is a matter of study.
In the agglomeration process in steel industries, we take the iron ore in all the sizes that ranges from 0 to 600 mm, and the next stage to separate them by the components that we know iron ores mainly can divide into two types; magnetite or Hematite.
Magnetite, as the word means has more iron inside and the Hematite has less iron involved.
Sintering of Iron Ore
Sintering is the process that iron ore goes through the operation of forming the metal by heat and pressure, by heat doesn't mean reaching the melting point just near it.
This procedure is one of the important and necessary to the production of the concentration of the iron ores and their derivatives.
to differentiate the melting and sintering process first we point out that 70 to 80% of the melting point of the metals should be paid to the product.
By the way, the factors in this are heating rate, temperature, time, cooling rate, atmosphere, and pressure.
But the field of utilizing this process is more useful in the ceramic making industry.
Non Agglomerated Iron Ore
iron ore after mining and separation phase, agglomerated iron at the end is as our interest.
Non agglomerated iron ores usually have the commercial purposes, some of the suppliers and wholesalers decide to import or make the non agglomerated kind of product so that they can export it and supply it to the special customers who want it at the cheapest price to make the other stages and procedures by oneself.
The agglomerated and non agglomerated iron ores are the primary products before going to the main steelmaking process and to be suitable for charging into the blast furnaces.
We can provide both agglomerated and non agglomerated kinds of iron ores to our customers by their means.
Nodulizing Agglomeration Operation
nodulizing is the agglomeration process in which through that, the particles of the iron ore and fines which just have been mined from the earth are made larger in size so that it fits the other stages of the production.
For separation, the size and the type matter.
After having the hematite (Fe2O3) and the magnetite (Fe3O4) separated we go for sizes; fine-sized, coke breeze, limestone, mill scale, and flue dust.
As we know that tiny particles make problems for the gas channel of the blast furnaces so we have to standardize the sizes of the pellets and sponges, etc.
Our company with long experience in the steel-making industry provides all the types of nodulized iron particles for the customers around the world with the best qualities.
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