What is the best Bitumen hot?
Asphalt mix plants create hot mix asphalt. Bitumen and aggregates are combined to create a hot mix of paving material and other varieties.
bitumen hot mix plant
In this situation, the aggregates can be of a single size or a mixture of several grades/sizes of materials.
The majority of the asphalt mixing plant is made up of the drum dryer, coal burner, hot aggregate elevator, weighing and mixing system, coal feeder, dust collector, vibrating screen, filler supply system, asphalt storage, and bitumen supply system.
Asphalt mix facilities are commonly classified as batch mixing plants, which produce a series of batches of asphalt, or continuous mixing plants, which produce an uninterrupted flow of asphalt.
This classification emphasizes multiple quality control requirements in addition to the mode of production.
Plants may be used and/or modified to enable the manufacturing of asphalt mixtures from recycled asphalt. Different batch and continuous drum mixing plant types have been developed to fulfill project needs. There are various types of asphalt mixing facilities that are explained below:
Asphalt recycling facility
Modern Recycled Asphalt-Mixing Plant provides cutting-edge technology at an affordable price. To reduce maintenance and fuel expenses, the manufacturing employs many linked geared motors.
The efficient burner is another cost-saving feature, and any company would find the plant desirable due to its high hourly output capacity.
bitumen hot mix
To reduce maintenance and fuel expenses, the manufacturing employs many linked geared motors. The efficient burner is another cost-saving feature, and any company would find the plant desirable due to its high hourly generating capacity.
It provides excellent drying performance while allowing customers to pick air/fuel ratios for optimum combustion and pollution management, thanks to a clear and simple-to-adjust mechanism.
A baghouse is also installed to ensure that suspended particulate matter (SPM) levels remain within the set ranges. It also allows for the usage of up to 25% cold RAP.
Customers can alter the facility to use 25% recycled asphalt to tailor combinations to a specific RAP design. Insulation is an optional component that increases dryer efficiency while decreasing fuel use.
Temperature probes are available as an add-on for silo pockets. The facility features a number of linked geared motors that do not require a connecting system, lowering the cost of parts and maintenance. Wear parts are long-lasting, easy to maintain, and easy to replace.
Mobile asphalt mixing plant
Modern mobile asphalt plants are constructed and developed using the most latest global technology and are utilized for small- to medium-scale roadway building.
This system is designed to be easy to install and disassemble in order to facilitate transit from one site to another.
The dryer in this type of plant is properly constructed to ensure optimal aggregate heating with little heat loss. It has a segmented driving sprocket and steel tires with idlers and guides rollers that are supported by steel rollers.
mini bitumen hot mix plant
A control panel with feather touch controls is available to fully automate production control while the user is pleasantly situated under the air conditioning.
All systems are fully synchronized thanks to automatic/manual management of the burners, load cell, mix temperature, cold feet, mineral, and bitumen proportions, among other systems.
Manual control is possible using a manual override system. A single deck vibrating screen is used to remove the oversized aggregate from the four-bin feeder.
Portable asphalt mixing plant
The present product line is developed to fulfill the needs of today's producers. Continuous-mix plants are available in portable, moveable, and stationary configurations. Batch plants are built to satisfy a variety of needs and are aimed toward both the export market and a few domestic applications. This entire plant line, with all of its traits and capabilities. They are available in three sizes and have a maximum production rate of 80 or 130 tons per hour.
These facilities meet the needs of a variety of small, medium, and large projects that require high-quality hot mix asphalt. They have a compact, very portable design.
The latest versions set the bar for portability, production, and sustainability, with a production capacity of 140 tons/hr. and a RAP mixing capability of 50%. This is unusual for a plant of this type.
The Plant provides full-size plant functionality in a small, portable form. Each component is designed to be as portable and easy to set up as feasible while increasing mix quality.
Stationary asphalt mixing plant
A stationary asphalt mixing plant is a complete set of machinery used to produce huge quantities of asphalt mixture.
Because it is particularly suited to mixing asphalt mixes, modified asphalt mixtures, and colored asphalt mixtures, it is an essential piece of machinery for projects involving the building of urban roadways, airports, ports, and highways. There are several types of asphalt batching plant stationery on the market right now.
These batch plants provide the homogeneity required for the quality of your mix. All plant operations and parts have been rigorously developed in order to create a smooth integration of feeding, heating, drying, screening, and mixing.
The as 1 Control System, which combines cutting-edge technology with an easy-to-use interface, aids in the integration of all moving parts.
apollo bitumen hot mix plant
Asphalt batching plant
Asphalt is generated in batches every 40 to 50 seconds in this type of facility, depending on the plant's capacity and mixing requirements.
The most recent models of continuous drum mix plants with counter flow technology are setting new production benchmarks for asphalt mix in the 90-120 t/h output classes. The potential to add RAP, low carbon footprint, fuel economy, and environmental preservation are the plant's key features.
The focus of this facility is the high-efficiency counter-flow dryer drum and matching fully modulating long-nose burner.
In conventional continuous mixing plants that use the parallel flow heat transfer approach, the material to be heated and the hot gases flow parallel to each other in the same direction. In a counter-flow drier drum, the material is to be heated and the hot gases flow in the opposite direction.
This approach is quite effective at transferring heat from hot gases and radiation heat from the burner flame to the aggregates. Furthermore, bitumen and filler are sprayed onto the hot aggregates as they pass through the same dryer drum behind the burner.
Asphalt Drum Asphalt Mix Plant
The asphalt drum mix plant operation begins with the loading of cold aggregates into feed bins. It often has three, four, or even more bin feeders, and aggregates are placed in the appropriate bins dependent on their size.
To manage the material flow, each bin has its own set of adjustable gates.
A long conveyor belt placed beneath the bins transports the aggregates to the scalping screen. A triple heat transfer system is used in modern models to ensure that all of the heat is delivered to the aggregates, boosting productivity and lowering fuel use.
Heat is transferred to the aggregates in conductive, connective, and radiative ways. The field-tested revolutionary flight design ensures complete heat transfer, thorough mixing and coating, reduced emissions, and no bitumen oxidation.
The modular and all-welded structure of asphalt mixing plant bins makes it easy to add bins as demand grows.
Because of the steep bin walls and valley angles that allow free flow of aggregates from the feeders, the amount of hold up to materials in the corners and bridging with sticky aggregates is decreased. Both direct heating and hot oil-heated bitumen storage tanks are options.
modified bitumen hot air welder
The storage capacity ranges from 10 to 50 tons. For the indirect heating tanks, a Japanese-style thermic oil heater is provided. The direct heating tanks are instantly provided to imported pressure jet burners.
Asphalt hot mix mobile plant
The Mobile Hot Batch, which is placed at the end of the drying cylinder, has a fuel pump for feeding fuel and an air blower for distributing air.
The engine powers the air blower through a v-belt, and its capacity is appropriate for the available burners.
Storage Ring At the discharge end of the drying cylinder, there is a storage ring with lifting buckets that permits hot aggregate to be dumped into the batching chute.
The batching chute's volume is fixed. A lever allows heated aggregate to exit the chute and enter the paddle mixer. A thermometer is provided to measure the temperature of the stones in the chute.
A wire rope hoist with a lifting frame is available for rapid and easy bitumen loading from barrels into the boiler. The aggregate and bitumen are blended in a paddle mixer, which has two paddle shafts connected by arms and tips that turn counterclockwise.
The shafts are gear-driven and mounted on lubricated bearings. The paddle tips are replaceable, and a hard-facing metal covering increases their operational life. This setup produces positive mixing and a homogeneous mix, which is discharged through a bottom door controlled by a lever.
Feel free to contact us if you have any inquiries regarding bitumen in all grades and specifications.
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