Water softeners are among the most essential water purifier machines, and are used as a water purifier with the primary function of removing ions such as calcium and magnesium from water. The usage and specifications of this type of water purifier are discussed below. Because of the detrimental effects of high calcium and magnesium intake in water on the health of the body and kidneys, as well as the production of sediment in boilers and other industrial tanks, this method of water purification is extensively utilized. So water hardening devices such as resin hardeners, magnetic hardeners, and electronic hardeners can be devised and manufactured. As one of the most recognized designs and manufacturing teams for resin hardeners and other sorts of water hardeners, Avin Industrial Group will discuss the many types of water hardeners, their benefits, uses, and key factors to consider while using this device. What exactly is a water softener?Hard water contains a high concentration of ions such as calcium and magnesium due to numerous factors like as passing through different layers of soil. As water temperatures rise, these salts and ions accumulate in the walls of containers, pipelines, and walls.
Furthermore, drinking water with a hardness of more than 500 ppm might induce kidney stones and other complications. A water softener removes water hardness in a variety of ways, which may be grouped into two categories: temporary softener and permanent softener. A substantial amount of salts, calcium, and magnesium in the water settles and precipitates in many circumstances as a result of heating and boiling water in the container's walls and bottom. This sort of hardness is carbonate hardness and is easily removable. In another form of water hardness, known as permanent hardness, in which the salts in the water are non-carbonated, they can only be eliminated using industrial techniques and various chemicals and procedures. The use of water softenerAs previously said, water hardness will have a detrimental impact not only on people's health but also on the quality of industrial products. Consequently, it may be utilized in several domains, the most significant of which are as follows:
- Prevent sedimentation in costly apparatus
- Reduce water hardness and cleanse the water
- Prevention of congested plumbing
Important measures in acquiring water hardnessPresently, a water softener is manufactured in several factories, each of which possesses unique characteristics and capabilities. Before beginning the process of eliminating water hardness, however, it is required to answer the following questions: What sorts of chemicals and ions are present in water? What is the worth of each item? Is the analysis of the water complete?
Is the hardness of water transient or permanent? Is it carbonate or bicarbonate?Based on the results of the water analysis, how many and what kind of chemicals are required to treat the water? Possibility of combining water and chemicalsCompute the time required for water to harden.Sediment separation and soft water removal Various techniques for eliminating water hardnessMethods for getting soft water and eliminating salts in the water differ according to the number of salts, their nature, and the business that requires soft water. In general, there are various typical ways of water softener, with the following being the most significant:
- Resin Softener
- Magnetic Softener
- Reverse osmosis
Electronic Softening Device
- Use a carbon filter
In the design and production of water softeners, the kind of device is decided by the technology and procedure used to separate salts and ions. Each of these devices has a unique technique for removing water hardness. Some individuals, for instance, utilize chemicals to extract calcium and sodium and turn them into sodium salts. In certain systems, magnetic techniques are utilized to capture the hardness of water, which may be quite successful. In others, mixed approaches are employed. Resin Softener
Resin softeners are a frequent technique for dehardening. The descaling agent (ion exchange resin) is contained within a metal cylinder that constitutes the device. These resins may replace sodium ions in water by exchanging them for calcium and magnesium ions. The device may be commissioned, operated, and reloaded manually, semi-automatically, or entirely automatically. Resin softeners used in water treatment are typically cylindrical metal containers containing resin particles. Each form of automated and semi-automatic resin usage in water purification and hardness removal has distinctive properties. One of the distinctions is how the Softener is cleaned and regenerated. Resins are regenerated and the washing process, which is frequently backwashing, is completed automatically and without operator or human involvement in a completely automatic Softener. In contrast, the operator is responsible for cleaning semi-automatic Softener-type resins. Resin softening is one of the most significant uses of resin softener in the leather, textile, carpet-washing, dairy and food, oil and petrochemical, and construction sectors.Resin hardenerComponents of resin tank softeningReservoir These tanks are filled with resins. In actuality, the purifying procedure occurs in this section. In the design and manufacture of resin softeners, the form and overall structure of the tank are of utmost importance. The position of intake and output valves, as well as numerous valves within the system, is calculated with great precision. In addition, the material utilized to construct the tank is crucial, and stainless steel (SS) carbon sheet is frequently employed for this purpose.
ResinResins are substances produced by polymerizing organic molecules. The number of resins utilized within the softener tank varies based on the kind and quantity of solutes and ions. Resins are deposited on a bed of silica to prevent them from exiting the ion nozzle and also to eliminate bigger suspended particles from the water. Iron, manganese, copper, and other heavy metals in the water will erode the resins and limit the softener's supply. NozzlesThere are nozzles for collecting cleansed water. Frequently, brass, plastic, and PVC are employed in the manufacture of resin softeners for nozzles.Manometer for the measurement of resin hardnessUsed to regulate the intake pressure.
- Solid valve
Adjusts the tank's intake.The operation of the resin softenerThe way it works is that when water enters from the upper part of the water tank, it comes in contact with the resins, and in this case, the ion exchange process takes place. During the ion exchange process, the resins take hard ions from the water (magnesium and calcium) and replace them with sodium ions. Through this procedure, hard water is transformed into soft water. At the bottom of the tank, silica rock is employed, and the softened water flows through this layer and loses some of its suspended particles. Finally, the effluent is collected by a series of nozzles. After a while, the water efficiency drops, which is due to the saturation of the resins. To resolve this issue, we can employ resin reduction.
The resin is regenerated by pouring a solution of water and salt over it. The use of murky waters with suspended particles and waters rich in iron, manganese, copper, and other heavy metals erodes the resins and decreases the softener's production. Manufacturing of resin hardenersPurchase considerations for a resin softenerEach group of resin softener manufacturers offers goods with distinct characteristics, each of which is ideal for a certain location and set of circumstances. In other words, not all types of resin softeners are appropriate for use in all situations. Therefore, while selecting and purchasing a resin softener, it is essential to examine the following factors: Volume, capacity, and kind of resin employed within the tankWater flow entering the resin softener tank The nature and degree of water hardnessCycles used for resin regeneration and cleaningHow to clean softener resin With continued usage of resin, a substantial quantity of pollutants will be accumulated on this bed, and the ability of resin grains to remove water hardness will be drastically diminished. It is required to cleanse this substrate in various ways and regenerate the resin for this aim. To clean this bed, it is essential to do the following steps:
Washback of the resin bedReverse washing is the movement of water against the typical course and direction from the resin bed. In this approach, water travels upwards from the device's base under relatively high pressure, removing impurities from the resin grains as it goes upwards. This is performed automatically every few hours by the machine. Renew the resin bed with salt waterAs previously stated, resin grains attempt to absorb calcium and magnesium from water. The quantity of calcium and magnesium on the resin bed will rise with time and repeated usage of the device, but the strength of the resins will diminish. To replenish sodium and magnesium ions on the resins, a saline solution is employed for this purpose. After completing these steps, the resin bed must be thoroughly rinsed with pure water.What is a magnetic lubricant? Magnetic softener or CPEI is one of the newest and most effective descaling procedures utilized in many types of pipes and fittings. By generating a magnetic field, a magnetic water softener attempts to remove calcium crystals from water. Based on how they function, magnetic softeners are categorized into the following broad categories:
- Magnetic softener
Electromagnetic cushion
- Electronic softener
The operation of magnetic sediment trapsThe interaction between calcium and free carbon dioxide in water, which eventually leads to the creation of calcium crystals, is the primary source of sediment in the walls of pipes, fittings, and boilers. Due to the magnetic field, calcium crystals are transformed from calcite to aragonite when magnetic blocks are placed in the flow of water . The development of microcrystals is the outcome of this interaction and the deformation of calcium crystals. Since the floating microcrystals cannot be deposited, they will be moved to the pipe's exit. In the other two types of softeners, electrical current is necessary to generate a magnetic field, and their operational range is limited. In addition, this form of a water softener is more expensive to install than magnetic softeners. The benefits of magnetic softenerUtilizing a magnetic field to remove free crystals is one of the relatively recent ways that has gained popularity in a variety of sectors due to its high efficiency and improved water quality. The primary reasons why this sort of softener has received so much attention are:
Straightforward installationLess expensive and less energy-intensive than alternative softening techniquesWidely utilized in situations with varying water amounts. It should be noted that this type of water softener may necessitate the installation of many magnetic blocks in locations with extended connection lengths. In addition, metals in water can be absorbed by magnetic blocks, which can interrupt the flow of water over time. Therefore, similar to other types of water softeners, the water channel must be routinely cleaned and unclogged. This may be accomplished manually. This type of water softener is viewed as a complement to the resin type to attain maximum water quality. Design and manufacture of a softenerAvin Industrial Group, as one of the most active manufacturing teams of different water treatment and wastewater treatment products, has created and manufactured a water softener. This collection provides IGWS for the resin softener it generates. This category of items may soften water with a hardness between 50 and 4000 grains per millimeter. It should be mentioned that the design and construction of the water softener at the Avin Industrial Complex were carried out by expert engineers and technicians and varying capabilities were taken into account based on the industry and use of the device. Softener priceThe pricing of water softening devices varies based on their kind, capacity, and the components' construction materials. You may use the contact information at the bottom of the page to inquire about the cost of the water softener manufactured by Avin Industrial Complex.