Centralized application with the rise of the Industrial Revolution and its focus on the steel industry, iron ore production boomed, followed by concentrates. In these industries, to maximize the efficiency of iron ore, they process it in different ways. This iron ore processing can be divided into two categories. The production of long grain iron ore is dry and without water. In this method, a special method is used to separate the useless and high-quality stones. The most important and practical method used in this process is the use of magnetic methods. The final product is granular iron ore. This product has a low-quality grade and is not suitable for direct regeneration systems. But it is most used in blast furnaces. Production of iron ore concentrates. In this method, since the normal grade of iron ore is lower, newer methods are used to increase the grade of iron ore. Finally, with the help of these advanced methods, iron ore concentrates will be produced. Of course, the process of processing iron ore will come with the benefits of artisans working in the field . Among the positive consequences of this processing, the following can be mentioned: Processing iron ore has the positive results and various benefits of the work of artisans in the steel industry. The advantages of iron ore processing include Reduce costs and energy used in the melting process Reduce costs associated with decontamination operations reduce pollution levels So far, we have obtained almost important information about iron ore concentrates, and we know the importance of the existence and use of this compound in the steel industry. Now we want to know how the concentrate is produced. Production method of iron ore concentrate the process of making iron ore concentrate Step 1: Crop This stage begins when minerals enter the plant and are transferred to the crusher. These iron ore are about 100 cm in size and need to be processed to convert these sizes into smaller sizes. The process of crushing the iron ore begins until they eventually become fragments of about 20 to 25 centimeters. In the inlet part of the crusher, there is a fixed lattice drill with holes of a specific size. With the help of this process, the iron ore blocks are broken into uniform size after entering the crusher. The size of the serrated holes is the same as that of the product taken out of the crusher. According to this, it can be said that the iron ore blocks are not crushed too much and are all equal in size. After this stage is implemented, the broken iron blocks go to the next stage of crushing and sanding, which is carried out with the help of conveyor belts. The size and dimensions of the stones are very important at this stage. Because of these dimensions, the stone is broken in two stages. In the stone crushing stage, a conventional method called cone crushing is used. In this way, the size of the mineral was reduced by about 30 mm. In order to prevent excessive pulverization and for the purpose of controlled granulation, pulverization is carried out in several stages. Step 2: Sanding God has made minerals up to 30mm in size so far, and by the time they reach the mill, they're even smaller. That is, they measure up to about 0.5 to 1 mm. Pulverization is done by pressing rollers or self-destructing or semi-self-destructing grinders. After that, it goes to the next stage. Here, the material converted to 0.5 to 1 size is crushed again with the help of a ball mill. This time, the crushing is done by a ball mill. There must be enough moisture where this shattering occurs. The amount of pulverization of these materials is controlled by a hydro cyclone. These already floating crushed materials are then sent to the next stage by means of special pumps. Stage 3: Enrichment At this stage, the important materials and wastes present in the crushed materials should be separated from each other. This separation is accomplished by separating the magnetic device. Therefore, the enrichment step is also called magnetic separation. The types of these devices are drum and water and are magnetic. When the pulp containing crushed ore passes through these devices, iron-bearing minerals start to stick to the drum and are collected by special blades, the rest of the minerals pass under the device and are collected until they finally go out. The separators used here are divided into high-intensity gradient and high-gradient, medium-intensity, and low-intensity: depending on the mineral properties, one of these 4 devices is used. For example, when existing concentrates contain sulfur and phosphorus, flotation is used to separate the minerals. Step 4: Dehydration Here it is the turn to remove water from the stone, and the result will be a gem. At this stage, the gem-rich iron ore has a certain reserve of water, which must be removed and the stone fully dried. There are special filters for this purpose. After the dehydration stage, the concentrate must be stored. After storage, it's time to separate the excess concentrate, which must be taken to a tinker for dehydration. Conclusion All information mentioned above providing to the buyers who want to know and buy Iron ore concentrate and with professional and innovative thoughts, passionate and enthusiastic attitudes. Our vision is to be a standard for customized products and quality services so that we can build a good brand image of our company in the national and international market with competitive prices and cheap shipping services. We are eager to do what we do and strive to further the needs of our customers by providing quality products and services. For more information kindly visit our site.
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