According to the main application of a pump, the fluid is moved in an axial direction by twin screw pumps, which are rotary screw positive displacement pumps. These pumps have two screws that rotate with each other but do not make contact with one another. The design of the pump offers a number of beneficial features, such as pulsing liquid flow, the highest possible level of cleanliness (EHEDG, 3A), capacities of up to 310 m3/h, and a viscosity range of up to 1,000,000 MPa. Positive displacement in the food and beverage, personal care, biotechnology, and pharmaceutical industries, twin screw pumps represent the most recent development in technology that is dependable, adaptable, and effective. These machines are an updated form of positive displacement pumps, which transport fluids by repeatedly rearranging the space that is filled by the fluid in the pump. The revolutionary design of twin screw pumps expands the potential of positive displacement pumps. In this type of pump, the power source (such as a motor or motor) only turns one screw, and timing gears are utilized to operate the other screw. The liquid is then introduced into the spaces between the screws, and the screws cooperate with one another, finally turning and meshing to move product into and out of the discharge. These pumps have the ability to handle practically any liquid, regardless of its viscosity, lubricity, or abrasiveness, which is one of the benefits of using these pumps. They are able to handle extremely delicate liquids, such as mayonnaise, paints and stains, creams, or shampoos, since their one-of-a-kind qualities, which include low speed and limited pulsation capabilities, enable the devices to be gentle while working with shear-sensitive items. For instance, twin screw pumps are capable of handling strawberry jam without reducing it to a mushy consistency. The capacity of twin screw pumps to handle particularly viscous or thick items (such as jams, cheese, peanut butter, and meat), as well as liquids that are difficult to pump, is another area in which they outperform other versions. In contrast to other types of pumps, which may experience cavitation issues when working with viscous substances, twin screw pumps are able to overcome this difficulty without any issues. The capability of twin screw pumps to function effectively across a broad pressure and speed spectrum contributes to the versatility of these pumps. It is able to function at a broad variety of speeds, including sluggish speeds, and the flow range that it is capable of achieving is from 200 gpm to 11,000 gpm (or 833 to 41,635 liters per minute). This efficient speed potential is particularly interesting because run times can be substantially improved for optimal operations. Additionally, its design delivers consistent fluid volume over a wide variety of discharge pressures. Because of this attribute, it is perfect for use in any circumstance involving an erratic supply. Another amazing benefit of twin screw positive displacement pumps is that they may be drastically sped up to handle CIP (cleaning in situ) with the same pump. CIP normally requires two pumps due to flow variations between the process and the cleaning fluid; One pump pushes product through the system, while another is utilized to clean the tube. With twin screw pumps, only one pump is needed; They have the capacity to pour a heavy liquid like butter or soup and rapidly pump a cleaning system into it, saving businesses important time and resources.
Screw Pump Applications
In heavy-duty applications, twin screw positive displacement pumps perform exceptionally well. For instance, one of the most challenging uses of pumping is multistage pumping, which is the act of pushing a mixture of liquids and vapor together. In addition to ceramics and insulation, it is utilized in the production of beverages, coatings, lacquers, distilleries, sugar mills, and other industrial processes. If liquid gets into the pump compressors while doing multi-stage pumping, this can cause major damage to the compressors. On the other hand, screw pumps can function as a hybrid between a screw pump and a compressor. Because of this, the gadget may safely handle liquids and gases without putting the equipment at risk of being damaged. Other difficult applications that are well suited for use with twin screw pumps are those in which the feed vessel input pressure is low or in which the product levels in the vessel are low. Cavitation difficulties and damage to current pumps might be caused by the high conditions that are present in this type of application. The adoption of a twin screw pump, on the other hand, boosts reliability because the components of this design are less likely to break under these conditions; shaft pressures are axial, rather than radial, which ensures a stronger and more powerful pump. Other benefits that come with using twin screw pumps include the following:
- The absence of pressure variations in this design results in a substantially quieter machine, which in turn creates a more comfortable working environment. This improvement leads to lower overall noise levels.
- Low Maintenance - Twin screw pumps are designed to last for a long period with low maintenance, and front access to product side seals makes it easier to do maintenance on the pumps.
- Smooth Operation Smooth operation is achieved by lowering the slip pulsation in conditions of high pressure, low viscosity, and low inlet pressure. This combination creates conditions that are favorable for high pressure.
- Bi-Directional Flow - Many models have the capability to generate bi-directional flow without requiring any kind of modification, which improves the operating efficiency of sanitary applications.
- Self-Priming - Because twin screw pumps are self-priming, they are able to generate a suction lift with very little pulsation in the output flow. This makes them very useful.
- Businesses are able to simplify the design of their process lines by using fewer pumps, valves, and other associated accessories. A lower volume is achievable due to the wide operating range of this pump. In addition, because the twin screw pump is capable of operating at greater speeds, operators are able to make do with pumps that have a lower capacity.
- Strong Suction Because of the way that they are constructed, twin screw pumps provide a strong suction. These pumps are often built to have a very tight internal bearing in order to generate a greater amount of suction. The screws provide assistance in lifting fluid into the pump chamber.