The production of tomato sauce can be very easy with the right machinery and the flow chart. Alfa Laval is a major global provider of engineering solutions and specialized products all over the world. Our products, including our machinery, systems, services, and equipment, are designed to assist customers in improving the efficiency of the processes they run. Always and in every instance. Our company provides our clients with assistance in the processes of heating, cooling, separating, and transporting goods such as oil, water, chemicals, drinks, foodstuffs, starch, and pharmaceuticals. Our global business maintains tight relationships with clients in approximately one hundred countries to assist those clients in remaining competitive. Tomatoes are integrated into an incredible variety of different foods. This also implies that many various forms of processing are involved, as well as the requirement to adhere to high cleanliness standards. Decanter centrifuges manufactured by Alfa Laval Foodec are one of the few types of equipment that possess the versatility and hygiene focus necessary to make this possibility a reality.
The industrial processing of tomatoes into sauce, peeled tomatoes in cans, pulps, and other forms did not begin until approximately the year 1900 in Italy, Portugal, Spain, and the United States. Since then, a global industry for the production of tomato sauce has developed. In especially throughout the past thirty years, a large number of new kinds of tomatoes have been developed. This has primarily been done with the intention of mechanized harvesting, which necessitates a very rigid fruit structure. To achieve maximum efficiency and profitability in dealing with these, makers of tomato products require processing equipment that is versatile enough to handle a wide range of different sorts of goods. This is necessary to achieve maximum efficiency and profitability. It is also essential that it be constructed in a modular fashion because this will make it much simpler to adapt to the ever-shifting requirements of the market. Hygiene concerns are also becoming an increasing priority, and the quality and degree of dryness of the processed tomato sauce are essential characteristics to have to ensure financial success. The process: Tomatoes can be used to make a broad variety of goods, such as tomato juice, tomato sauce, diced and peeled tomatoes, tomato pulp that has been strained, tomato sauces, and tomato powder. Because tomato sauce serves as the foundation for such a wide variety of other products, it is likely the most important product sold on the industrial market.
In general, the fruit is washed, sorted, and pre-conditioned by being crushed, peeled, or sliced to the desired size. This is done before it is stored. Next, the fruit that has already been preconditioned goes through a process that may include heating, refining, pulping, reconditioning, evaporation, pasteurization, and packing, depending on the unique requirements. The reconditioning stage of this process relies heavily on separation as a fundamental component. The maker can exert complete control over the finished product's hue, level of mold growth, and consistency by first removing any mold that may be present, then separating the pulp from the juice, and finally clarifying the juice. These are the primary factors that establish quality, and as a result, they have an impact on the value in subsequent stages of the value chain. Alfa Laval in tomato processing The processing of tomatoes is done exclusively during certain times of the year, often between sixty and one hundred days. Tomatoes can be found in a very large number of distinct types, and their quality can vary widely depending not only on the type of tomato but also on the local climate and the weather. For this reason, the most important necessity for any manufacturer is to have a processing facility that is not only effective and dependable but also diverse and always running. Manufacturers are always looking for new ways to boost both the quality and yield of their products, and they will try just about everything to do so. Separation plays a significant part in their capacity to do so, and Alfa Laval Foodec decanter centrifuges are the best tool for the job when it comes to accomplishing this objective. Mould control When making tomato juice, the quality of the juice is strongly impacted by the amount of mold that is present in the juice.
The fruit, which has already been preconditioned, is put through a refiner and a pulper. To extract the remaining juice, the wet cake from that location can also be reprocessed using a turbopress and a decanter centrifuge. Refiners and pulpers are frequently utilized to generate dry cakes and high juice yields, respectively, to improve overall yield. However, this does have the disadvantage of leaving a significant amount of mold residue in the juice. A manufacturer can reduce the amount of mold content in their product with very little loss of juice by changing the refiner and the pulper such that they generate a moist cake instead. The producer can then continue processing the product using a turbopress and a Foodec decanter centrifuge. The decanter centrifuges manufactured by Alfa Laval Foodec make it possible to completely purge the juice of any molds. Following this step, clear juice may be combined with another product to lessen the amount of mold present. Because of the effectiveness of this form of mold control, producers can increase the color of their products as well as the quality and worth of those products. Viscosity control: Because of its direct influence on the finished product, viscosity is a highly significant consideration throughout the manufacturing process of tomato sauce. In most cases, there is between 38% and 45% pulp in tomato juice that has been refined. The production of a paste with the highest possible level of pulp that is yet capable of being pushed successfully to the evaporator is the goal here because doing so will lower the costs associated with evaporation. It is possible to employ the transparent juice that is produced by the decanter centrifuge to modify the color and viscosity of the sauce until it possesses the necessary features. On the other hand, it can also be put to use in the manufacture of diced and peeled tomatoes, as well as in other connected activities. This not only prevents anything from being thrown out but also allows businesses to expand their range of offerings.
Every single lot of tomatoes has special qualities that set it apart from the others. When processing a large batch, the high degree of controllability offered by the Alfa Laval Decanter Core Controller (DCC) and Direct Drive (DD) gearbox enables the producer to run tests and make adjustments quickly and effectively, with no time wasted in the process of changing machine settings mechanically. This eliminates the need for the producer to manually adjust the machine's parameters. Tomato pulp that has been strained (passata) This method is quite comparable to the one used to make tomato sauce. Viscosity, on the other hand, is the most important component. When the finished product is poured, the pulp must have the appropriate level of viscosity to avoid the serum from becoming separated. Even in this context, Alfa Laval Foodec decanter centrifuges are excellent options because of the rapid response and efficient viscosity control that they enable. Utilize Foodec decanter centrifuges to improve the quality of your tomato processing. Foodec decanter centrifuges come with a variety of built-in benefits, such as the following: a superior method of transporting solids that, in comparison to all other designs now on the market, enables you to increase the number of solids that can be handled by up to 25 percent without incurring any additional expenses.
a distinctively hygienic layout that enables you to comply with the severe sanitary requirements of the FDA, 3A, and USDA. The Foodec design also emphasizes how simple it is to clean. Cutting-edge drive machinery that, in comparison to other systems that are already in use, allows you to function at any specified capacity while consuming substantially less power overall a brand new control machinery known as the Alfa Laval Decanter Core Controller (DCC), which helps you save money on operational costs while providing you with an even higher level of control over the separation process. Because of this, it is possible to bring down the overall expenses of production while simultaneously improving the end product's quality and value.
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