This tomato paste manufacturing line developed by GELGOOG Machinery features a high output, innovative product design technology, stability, and reliability. The processing procedure is very complicated that is explained in a pdf that you can find it online. It was manufactured by GELGOOG Machinery. If you utilize this tomato paste manufacturing machine line, you can improve the overall quality of the product, lower the cost of production, and realize a significant gain in economic benefits. The complete line for processing tomatoes may provide a variety of tomato products, including tomato sauce/paste, ketchup, tomato juice, and tomato pulp, amongst others. The full set of hardware for the tomato paste production process includes the tomato machines, the tomato square cutting tools, the tomato pulp machine, the tomato drilling machine, the tomato packing machine, and more.
Tomatoes that are both ripe and fresh at the time of processing are ideal for use in GELGOOG Machinery's robotic tomato paste production line. After being washed, sorted, crushed, pounded, condensed, and sanitized, the tomatoes are combined into aseptic ketchup products. Simple controls, minimal ambient noise, and a large life expectancy are all features of this product. The machine is not difficult to clean because it is created with parts and materials made of stainless steel that is approved for use with food. Is able to satisfy a wide range of customers' requirements, regardless of capacity, and provides the advantages of high output, efficiency, and cost savings, in addition to being risk-free, healthful, and devoid of pollution; it also delivers the benefits of high output and efficiency. This machine for creating tomato paste is trustworthy, safe, and reliable and complies with all national criteria. It is used to make tomato paste. An automatic dumper is used to empty the raw materials into the transport channel of a tomato processing line, and crates or bins are used to receive the product after it has been processed. When loose items are delivered, the unloading process involves filling the bin with liquid using pipes that may be moved. Tomatoes are gathered in a separate tank that is supplied with purified water and fitted with a chain conveyor that can automatically remove stones, mud, and other pollutants.
An inclined grid or roller conveyors are used to extract the product from the water. From this location, the product is moved to the assembly lines, where it will undergo additional processing. Tomatoes can be manually sorted using one of two distinct types of roller conveyors: the first type is inclined and is where the product is detached from water, foreign objects, etc., and then washed using a series of sprayers; the second type is horizontal, and the tomato adjusts on itself to allow for precise operator inspection. Our company manufactures optical picking monitors and/or digital camera optical sorting machines, both of which make electronic sorting of things possible. In order to get the most out of the next steps of the heat treatment process, it is necessary to crush the tomatoes after they have been washed and sorted. The BT60 cutting pump is used in both the Cold-Break and the Hot-Break technical cycles. This pump ensures that the crushed product is of the highest quality and consistency throughout the whole process. In particular, with regard to the Hot Break procedure, values can be maintained at an all-time low by breaking at temperatures that are almost 4 degrees Celsius lower than the average values; this equates to significant energy savings. Eldorado activator is used to make Hot Break tomato paste. This stops proteins from breaking down the tomato paste, which allows the pectin in the juice to be retained while also allowing for exceptional consistency, color, and features to be created.
Even when the debris is present for extended periods of time, the Eldorado system's specialized heat exchangers are able to keep operating at optimum efficiency because of their high recirculation flow rate and one-of-a-kind geometric design. This allows the system to maintain its peak performance. Cooking the tomatoes that are destined for Cold Break tomato puree in a specialized machine of the tubular type allows for the product to be warmed gently while preserving the natural flavors and colors of the tomato that are characteristic of this type of concentration. This is achieved by maintaining the product's integrity. Altering the temperature of the treatment can produce a wide variety of finished products with a variety of densities. In a machine called an extractor, the tomato juice goes through a process of extraction and refining after it has been cooked. This device extracts the juice from the tomato by employing the centrifugal separation principle to accomplish the separation, and by utilizing moving blades to complete the extraction. When utilizing this technique, it will be feasible to successfully remove both the seeds and the peel off the fruit. The separation procedure is so effective that it not only makes it possible to extract juice of a high quality, but it also makes it possible to significantly reduce the amount of moisture that is still present in the product after processing has been completed. By putting the tomato juice that has been refined through the Apollo pre-concentrator, which is a falling film extractor with mechanical vapor compression, it is possible to achieve an initial concentration phase with the tomato juice that has a degree of Brix ranging from 4.5 to 12. (MVR).
The manual compression of acidic vapors would result in the loss of up to 98% of the steam that would instead be retained by the MVR technology, which enables the concentration of tomato while maintaining the integrity of the steam. The remarkable sensory properties quality of the product that is emitted is a direct consequence of the short residence time as well as the maximum temperature difference of 6 degrees Celsius that exists between the water vapor that is being heated and the product. This temperature difference is achieved by heating the water vapor to a higher temperature than the product. The SFC Flash Cooler is your best option if you need to process a large quantity of goods over a significant amount of time. A sterile environment is created when steam used in cooking is fed directly into the product, and then the product is cooled by expanding the vacuum around it (flash). The SFC system guarantees the highest possible level of product integrity while processing, in addition to aseptic conditions and safety. There is also the possibility of using a TC sterilizer in order to bring the temperature of the tomato paste up to an acceptable level before allowing it to cool. Indirect heat exchangers of the radial tube type are used to put the product through a thermal cycle in a way that maintains a high output, excellent heat exchange efficiency, and consistent processing conditions. This is accomplished while keeping the product at a constant temperature throughout the cycle. Antiseptic filling heads are utilized in the process of putting a sterile and chilled product inside of a variety of sterilized and elastic bags of different sizes. These bags have also undergone a pre-sterilization process.
Since Macropak's filling machines are highly automated, and checking mechanisms are guided by a computer, the company's packaging is completely sanitary at all times. By utilizing load cells that are capable of a high level of precision, it is possible to ensure that the exact weight of the packaged items is always being maintained. After it has been utilized for its primary duty, which is filling the container, the spout of the machine can be cleaned using steam. Cycles of production that are consistent and continue for a considerable length of time. The highest possible yield with the fewest possible unintended side effects. The preservation of the product's original taste and appearance after manufacture has taken place. Reuse and recycling of every drop of water that is consumed. A wide variety of different options for the sterile and bacteriologically sound processing of fillings. On a single production line, it is feasible to make a variety of different products all at once. Because of the lower temperatures in the evaporator finisher, the product is heated less than it would have been otherwise. By leveraging technology that was on the bleeding edge at the time, we were able to achieve the highest possible level of energy efficiency. A method for checking and regulating the production throughout the entire line and the processing.