After going through processing, tomatoes find their most common equipment in the forms of tomato paste and tomato puree. The apparatus for cleaning and sorting the tomatoes, the apparatus for crushing and beating the tomatoes, the device for concentration, the apparatus for sterilization, and the apparatus for aseptic filling are the fundamental components of the manufacturing line for tomato puree. Following the processes of being cleansed, sorted, improved, crushed, beaten, concentrated, and disinfected, the fresh tomatoes are then aseptically filled. This completes the production process. Fresh tomatoes are capable of being processed into a wide variety of tomato-based products thanks to the processing line that is used for tomato puree. In addition, we have a production line for tomato paste that starts with fresh tomatoes and concludes with sterile barrels containing tomato paste. This line begins with fresh tomatoes and ends with barrels containing tomato paste. Include in particular the following systems: a system for receiving fresh tomatoes; a system for cleaning tomatoes; a system for sorting tomatoes; a system for extracting tomatoes; a system for focusing tomatoes; a system for disinfecting tomatoes; and a system for aseptically filling tomato jars.
After that, put the tomato paste inside a sterile bag and place it inside of the bucket. Before being packaged in upright bags, metal cans, PP containers, bottles, and so on, the ketchup that is currently enclosed within the antiseptic bag that is located within the barrel has the potential to be digested further into ketchup, sauce, or juice. This is because the aseptic bag is located within the barrel. All components that come into touch with the material are made of stainless steel, as is required by the standards governing Good. Manufacturing Practices (GMP); a simple and speedy disassembly and cleaning process; a rapid connection to the active network; and The filling capacity and filling speed can be altered with ease, and bottles of varied specifications and shapes may be substituted without the need to modify any parts. The alteration can be done with little effort and requires very little adjustment. When the filling head is being used to fill, there will be no dripping or drawing because the head is equipped with a mechanism that prevents leaks from forming in the first place. It is primarily made up of the following systems: the discharge system, the hydraulic convey system, the bucket elevating system, the washing, and sorting system, the crushing system, the pre-heating system, the pulping and perfecting system, the evaporating and concentrating system, the sterilizing system, and the aseptic filling system. Tomato paste stored in an aseptic drum has the potential to be further processed into ketchup, sauces, and juices that are packaged in tin cans, bottles, or pouches, among other containers.
The machinery used by the business to produce tomato sauce has a design that is not only rational and aesthetically pleasing but also functionally reliable, highly efficient, and energy-saving, and uses a comparatively small quantity of steam. A forced circulation vacuum concentrating evaporator is utilized as an essential component of the concentration system for the purpose of the concentration of high-viscosity materials such as jam, fruit pulp, syrup, and the like. This evaporator is used for the concentration of jam, fruit pulp, and the like. Because of this, the consistency of tomato paste may readily flow and evaporate, and the length of time necessary to concentrate the paste is cut significantly. And in accordance with the requirements of the clients, tomato sauce with a Brix concentration ranging from 4.5-5.5% concentrated to 28-30%, Brix, 30-32%, Brix, 36-38% Brix, etc. The temperature of the liquid that is evaporating is not too high, the heat source has been utilized completely, the heating of the tomato sauce is not too intense, and the heating in the tube is distributed evenly. The employment of an unconventional structure for the condenser, in conjunction with the normal operation being carried out at a temperature of 30 degrees Celsius or even higher for the cooling water. In order to achieve automatic control, it is important to have feeding and unloading occur on a continuous basis, as well as to have a constant liquid level and concentration. The machine plant that produces tomato paste can also produce a broad variety of other fruit jams, such as blackberry, strawberry, blueberry, apple, mango, apricot, carrot, onion, chili, and more.
Extremely high production: we are capable of producing 300 kg/h, 500 kg/h, 1000 kg/h, and so on and so forth. It is possible for more advanced product design and technology, which is consistent and reliable, to increase labor productivity, steadily improve product quality, and improve working conditions. It is also possible for more advanced product design and technology to reduce production area, production costs, and production cycles, ensure production balance, and provide significant economic benefits. The simple operation runs smoothly, generates a negligible amount of noise, and has a relatively long life expectancy. Strong and durable food-grade stainless steel is used for the construction of the tomato sauce manufacturing line's components and materials. This ensures that the line will operate reliably for an extended period of time. Maintain a high level of productivity and efficiency, while accommodating a wide variety of customer requirements and limiting the amount of time that is wasted on them. The entire system is characterized by a design that is aesthetically pleasing and acceptable, an operation that is reliable, significant energy savings, and a modest amount of steam consumption. a swift live connection, a simple and speedy disassembly, and a complete cleaning; all of the materials that come into contact with the product are made of stainless steel, which fully conforms with GMP rules;
the product may be thoroughly cleaned; The filling capacity, as well as the filling speed, may be easily modified, and bottles of varied dimensions and shapes can be utilized without the need to replace any parts of the machine. Making adjustments is a pretty easy process. When the filling head is being used to fill, there will be no dripping or drawing because the head is equipped with a mechanism that prevents leaks from forming in the first place. The treatment method of using hot water is one of the most prevalent and widespread treatment methods. The technology of treating fruits with hot water may not only prevent them from various diseases and insects, but it is also more cost-effective. Mangoes that have been treated with hot water can have their ripening time pushed back, they can be protected from rot and pests, and their quality and longevity can be improved. To eliminate any bacteria, soak the mango in water that has a temperature of at least 48 degrees Celsius for an hour. Following treatment with hot water, sort items according to size. In order to more effectively and safely fulfill the requirements of the quarantine, it has been discovered that using hot water is preferable. In contrast, the treatment of hot water is a method that is not overly expensive, and our hot water treatment machine may be adapted to meet the requirements of a variety of specific applications. Other equipment for processing mangoes, such as that used for grading, slicing, drying, and beating the fruit, as well as other products of a similar nature, can be purchased from our company.
The entire device is made out of stainless steel type 304, which completely satisfies the requirements for the processing of food in a manner that is both safe and compliant with national standards. Alterations can be made to the speed, the temperature can be adjusted, and a frequency converter motor is utilized to move the material. The ability to customize it to fit a wide range of things is provided. The complete piece of machinery is built as an independent inner tank structure, and the outer frame is welded together to form a construction that is both strong and long-lasting. This, in turn, expands the equipment's functional life span and allows it to be used for a longer period of time. The structure of the inner tank has a number of advantages, the first of which is that it makes cleaning considerably less difficult and ensures that the apparatus is maintained in a clean state at all times. Second, the mesh belt is not in any way confined by the frame. Because of this, even if the frame is severely damaged in an accident, it will not have any effect whatsoever on the conveyance of the mesh belt. A system that ensures the material's quality by automatically controlling the temperature and recirculating the water throughout the process. In order to get the desired outcome, it is required to use a double-layer composite mesh belt. This ensures that all of the components are immersed in the cooking water and may be cooked appropriately. The chilling section is cooled by natural water, which may quickly cool down while entering and exiting the facility. This ensures that the product's quality and flavor are preserved throughout the entire process.