The business of manufacturing some tomato products such as tomato paste is going to be more profitable than other food products.
tomato paste manufacturing
The manufacturing of tomato paste is carried out through different methods. In fact, industrially and domestically are the main process that this amazing and popular product is procced. COMMERCIAL TOMATO PROCESSING STAGES
- Hydraulic Loading and Transport System
The raw materials for a tomato processing line are unloaded into a transport channel using an automatic dumper, and the product is received in crates or bins. If the loose product is delivered, unloading can also occur via flooding the bin with the help of movable pipes.
- CLEANING AND CLASSIFYING
Manual sorting of tomatoes on roller conveyors can be broken down into two stages: the first, with the roller conveyor at an angle, is used to remove contaminants like water and unwanted debris.
- CHOPPING
For the next stages of heat treatment to work best, the washed and sorted tomatoes must be squashed. Both the Cold-Break and Hot-Break technological cycles incorporate the BT60 chopping pump, which ensures that the crushed product is perfectly uniform and fine.
- DEACTIVATION OF ENZYMES (HOT BREAK)
Hot Break tomato paste uses the Eldorado inactivator, which inactivates the pectolytic enzymes, to preserve the pectins contained in the juice and to obtain excellent consistency, color, and synaeresis values.
- 4BPreheating, Number (COLD BREAK)
To maintain the distinctive tomato flavor and vibrant color of Cold Break tomato puree, the tomatoes used in its production are heated gradually in a tubular-shaped unit.
- EXTRACTION OF JUICE
The Giubileo extractor uses the principle of centrifugal separation by means of adjustable blades to extract and refine the heated tomato juice.
- COLDING AND STERILIZATION
If you need to process a lot of products over a long period of time, the SFC Flash Cooler is your best bet.
- ASEPTIC FILLING
Aseptic filling heads are utilized to place the cooled, sterile product into a variety of pre-sterilized flexible bag sizes.
tomato paste business plan
For launching a business in the field of production and trading tomato paste, you need to have a clear plan. Due to its high vitamin and mineral content, the tomato is often mistaken for a fruit despite its status as a common vegetable. It's a staple in the cuisines of many countries and a great way to get your daily dose of the antioxidant lycopene. It goes great in salads, on its own, or as a main component in stews. Some African countries are responsible for an estimated 2.4 million tons of tomato paste production annually, making them the leading producer of tomatoes in sub-Saharan Africa and the thirteenth largest producer of tomatoes in the world. The storage of this nutritious vegetable or fruit presents a significant challenge to the value chain due to its short shelf life and seasonal dual feature, which consists of periods of plenty followed by periods of shrinkage. Nontraditional storage systems have been tried many times before, but have always proven to be inadequate and unreliable. Some African countries must rely on imports to meet their annual demand for tomato paste, as annual production is only around 1.7 million tons despite a need for around 3 million tons. The annual output of the country's tomato paste industry is estimated at $100,000,000 USD. Imports of the about billion-dollar worth of tomato concentrate and paste annually have always been sufficient to meet the gap in demand. Since Nigeria is home to the continent's largest tomato crop, it could serve as a destination for processed tomato goods imported from other countries. Imports of tomato paste, valued at $1.5 billion per year, are essential to the survival of Nigeria's domestic production sector. The fact that fresh tomato imports are prohibited in Nigeria is good news for businesses considering setting up shop in the country. Manufacturers in the area typically see an ROI of between 17 and 35%. An increasing number of people are living in cities, as Nigeria's urban population is growing at a rate of 8% per year. This increases the demand for processed and packaged tomato paste.
tomato paste market share
The market share for some tomato products such as tomato paste is quite more profitable than many other types of tomato sauces. Tomato paste is made by grinding, pressing, and blending tomatoes into a smooth paste or thick liquid. The two main types of tomato paste are organic and regular. Pesticides and artificial dyes do not make up any of the ingredients in organic tomato paste. A survey of suppliers reveals that traditional paste is currently the most popular option. The market for organic tomato paste is projected to expand rapidly over the next few years. It stands to reason that as people become more health-conscious over time, the demand for organic goods would rise along with it. There are a lot of companies selling tomato paste, and they all have a large footprint, a solid reputation as a brand, and a wide distribution network, so competition is fierce. Companies in the market have been concentrating on expanding their shelf presence in offline distribution/retail channels in response to the proliferation of retail behemoths like Carrefour and the growing popularity of shopping malls. They have also been putting more of an emphasis on sponsorships and partnerships, as these tactics help them reach their target demographic more effectively. As a result, businesses in the sector will need to form alliances with regional distributors over the next few years to guarantee consistent supply to consumers. More money can be made by businesses thanks to long-lasting products and well-known brands. More than 60 percent of all global sales in 2019 came from sales of tomato paste. Due to the fact that most people who make pasta at home prefer to add fresh pieces of meat, vegetable sauces have been taking over the market.