The industrial bubble fruit and vegetable washing machine satisfy the requirements set forth by the national food industry in the USA. A significant portion of the cleaning process for the materials involves bubble tumbling, brushing, and spraying like tomato paste. The washing machine for vegetables features a space-saving design and a high level of automation in its operation. The fruit and vegetable grading equipment, the cutting equipment, and the air-drying equipment can all be used in conjunction with the washing machine for fruit and vegetables. Because this vegetable washing machine is totally automatic, not only does it cut down on the costs associated with labor, but it also increases the capacity of the business. This washing machine for fruits and vegetables is made out of 304 stainless steel, which completely satisfies the regulations for the cleanliness of the food that is being exported. In order to maintain color, it is important to minimize the consumption of both energy and water, as well as to make use of equipment that is trustworthy and robust. It is an outstanding piece of equipment that may be utilized in the vegetable and food processing industries, as well as in catering companies. Installing a machine that moves the water around will allow you to get more use out of it over a longer period of time.
By incorporating ozone into the production process, your vegetable products can be made to be more hygienic. Material Comprised of Stainless Steel The primary component, the body, is made of stainless steel with a grade of SUS304. Observe the guidelines that have been established by the food industry. Bubble Tumbling Cleaning is a simple method that provides automatic cleaning at the touch of a button. It is also very user-friendly. Make use of different types of processing technology, such as bubble washing, tumbling, and spraying. The washing of fruits and vegetables is required, but they should not be handled roughly in any way. Step by step The Regulation of Speed: A speed control for the cleaning process that has infinitely variable settings. The user is at liberty to adjust the parameters in whatever manner they see appropriate taking into account the substance being cleaned. Spraying when the autopilot is engaged, as well as further cleaning processes. Easy operation characterized by a small and space-saving structure. A significant amount of computerization and mechanization. Appropriate for establishments with low as well as high levels of output. The design of the recirculating water tank includes provisions for the automatic replacement of sewage as it becomes full.
Water and energy should be saved wherever possible. Primarily utilized for slicing potatoes, carrots, taro, a dish, sweet potatoes, papaya, beetroot, radish, and other finger vegetables such as eggplant, yam, parsnip, and so on. After being roasted to a temperature of 85 to 100 degrees Celsius, fresh tomatoes are ground down into a paste. The Hot Break product has a viscosity that ranges from 3.5 to 6 centimeters on average, making it a denser substance as a result of its increased viscosity. This variety is the one that's used for making ketchup and other sauces that need to be between 28° and 30° Brix. The grinding procedure is carried out at temperatures ranging from 65 to 75 degrees Celsius, depending on the specifics of the process. Utilizing the Cold Break processing method results in the production of triple-concentrated tomato paste with a Brix range of 36–38 degrees. This paste is then packaged in cans of either 500g or 1kg in size for usage inside residential settings. We are able to effectively accomplish big projects for the production of tomato paste because we have access to cutting-edge technology as well as painstaking craftsmanship. This combination of resources allows us to achieve this goal. The capacity of the line to create tomato paste correlates to the handling capacity, which is anywhere from one to two tons per hour for the tomato paste production line. We are able to provide you with a variety of services, including on-site installation and commissioning, as well as training, based on the requirements that you provide for us. The tomato processing equipment that we provide is the most cost-effective option that is currently accessible.
This is mostly attributable to the considerate construction it has, as well as its comparatively low total energy usage. The fruit washing machine has excellent cleanliness, the ability to save both energy and water, and dependable and consistent operation. The roller sorting machine has the capability of having a spraying device, a collection channel, and a waste conveyor developed for it. Both the tubular preheater and the tubular sterilizer can have an insulating layer built specifically for them. The fruit pulping equipment at the tomato processing factory has a selection of different mesh sizes available for use. The Concentrator has a compact design, a straightforward construction, and user-friendly operation, cleaning, and upkeep features. The composting system, suction concentration system, disinfecting system, lifting system, foam water cleaning system, sortation system, smashing system, raising the temperature protein inactivation system, system for lifting tomatoes, water, a system for sorting tomatoes, a system for cleaning bubble water, tomatoes, a system for preheating tomatoes, a system for lifting tomatoes, a system for preheating tomatoes, a system for lifting aseptic bag The production capacity for fresh tomatoes per day is 40 tons, 60 tons, 100 tons, 150 tons, 300 tons, 400 tons, 500 tons, 600 tons, 800 tons, 1000 tons, 1200 tons, and 1500 tons. The percentages of tomato paste concentration are 28%, 30%, 32%, and 36% and 38% respectively. The steam consumption of the tomato paste evaporator is drastically cut down thanks to the utilization of a secondary steam condense recovery system. Because of the unique effect of the crusher and the low-temperature concentration (the first effective evaporation temperature is less than 70 ° C), the material only spends a short amount of time in the evaporator, so the amount of nutrients that are lost, such as the red pigment in ketchup, is minimal.
The entire tomato paste processing line is fully automatic, and all of the control parts utilize internationally renowned brands such as SIEMENS PLC, SCHNEIDER electronic parts, DANFOSS converter, and other world first-class brand components to ensure that the whole processing line has a high level of performance. The manufacturing of tomato paste utilizes a low-temperature vacuum evaporator, which results in a significant reduction in the amount of energy required; concurrently, the flavor and nutrients of tomatoes are retained to the greatest extent possible in a low-temperature state. In order to minimize the amount of cooling water that is lost through evaporator waste, the water from the outer tank is recirculated throughout the system. By paying close attention to the overall design of the manufacturing process as well as the configuration of the pipeline connections, the ketchup manufacturer is able to maintain the product's authentic, naturally occurring aromatic components. This not only effectively prevents the heat-sensitive reflection of flavor substances from escaping, but it also reduces the quality damage caused by the oxidation reaction of tomato puree when it is heated to a high temperature. This is because the entire process of cooling and heating, as well as the transfer of material, is completed in a short amount of time and over a short distance. The production line for tomato paste only makes use of primary machinery constructed out of SUS304/316 stainless steel. This makes certain that the finished items will be of a high quality and will adhere to severe sanitary rules. Because the machinery used in the production of tomatoes is highly adaptable, a wide variety of tomato products, including tomato paste, tomato sauce, ketchup, tomato puree, and tomato juice, can be manufactured according to the free combination of the goods produced and the requirements of the customer. Some examples of these tomato products include:
Every single one of the machines that are utilized in the processing of tomatoes is supplied with a linkage start and stop function, and the control room is the location of the PLC that is responsible for managing the machines. This helps to drastically reduce the amount of work that is required and dramatically improves the effectiveness of the production process. Tomato-based finished goods can be packaged in a wide number of different containers, including sachets, bottles, cartons, flexible pouches, aseptic bags, and metal cans, amongst other choices. These containers can be found at supermarkets and grocery stores. Admix sterile mixers are currently installed in hundreds of locations all over the world. These mixers have been utilized in virtually every tomato-related application that one could possibly think of. We would be more than happy to provide a helping hand with the chopping and refining of the tomato paste, in addition to the reworking, polishing, and thickening of the pomace, if it would be of any use. By increasing the yield of the paste, standardizing the production of the paste, and remanufacturing the production of the paste, our tomato processing equipment has assisted a large number of customers in improving the quality of their ketchup, tomato sauce, tomato soups, salsa, and other tomato-based products. This has been accomplished by improving the consistency of the production of the paste.
