We are discussing the stud manufacturing process and how are different types of production Stud: it is one of the steel profiles included in the Open Profile category. These sections are divided into different types according to the materials used to produce them, the manufacturing method and design, and their appearance. Depending on their type and application, studs are produced and sold in different sizes and sizes and in different methods, including pressing and fabric. In other words, a stud or UNP is one of the game profiles widely used to build foundational and structural frameworks. For the remainder of this article, join us in discussing the various stages of the stud production process and how their types are made. Studs or (European standard U-channels) UPN, UNP is one of the most widely used open steel profiles in industry and construction. The profile consists of a horizontal surface called John and two vertical surfaces called wings. Studs come in different types, including galvanized, aluminum, and stainless steel, and of course, polymer composites, aluminum, and stainless steel can be used in addition to carbon and galvanized steel in this industrial and construction stage of production. Keep in mind that stud prices vary by material. The history of studs After World War II, the production of steel structures has grown tremendously, and the number of steel mills around the world has tripled compared to before, resulting in an increase in the production of steel products. The use of studs also dates to the 20th century. At first, this profile was often used in construction; but over time, as various industries increased, orders for all steel, especially studs, increased, and factories began to produce more steel parts. Stud production process We can divide the production methods of studs into 4 distinct groups, which ultimately lead to the production of snaps, warm fabric studs, and cold fabric studs, which we will describe separately below:
- The process of producing studs using the Persia method Steel plates are used as raw materials in the production of press nails. The production process for this stud is that, in the first step, a sheet of suitable thickness is cut to the desired size. In the next step, bend the cut plate from the specified location to obtain the stud shape. Snaps are used in a variety of industries depending on the sheet from which they are made. These types of studs are also used in buildings due to their appearance and the need for smooth edges in fabrication.
- Fabric production process of rivets Fabric rivets are hot rolled to the desired shape from the start. When discussing fabric studs, as happens when producing ribbed or simple rebar, the molten steel ingot is moved into a die machine and shaped according to the desired stud size. One of the seemingly inevitable steps in the production of woven nails is the deformation of the molten ingot, which is done after the initial rolling. There are two methods of producing studs by the fabric method, hot rolling, and cold rolling, which we will mention below.
- In the process of producing studs by hot rolling in hot-rolled studs, a metal billet is heated to the desired temperature in a furnace, passed through horizontal and vertical rolls, gradually assumed the desired shape, and finally cut to the desired size. In the hot rolling method, the studs produced are of low quality, because there is not enough opportunity and time in the production process.
- The process of producing studs by cold rolling Cold rolling is performed by cooling the same steel sheet as hot rolled. In fact, in the cold rolling method, during Nadvani's production, profiles are made from sheets that cannot be produced by the hot rolling line. Since this method requires more time to operate, the quality of studs produced by this method is much higher than that of hot-rolled studs.
How are Different Types of Production?
Types of Stud Production Based on Appearance Now that you are familiar with the production process of studs, it is good to know how to classify them. Because some forms of studs can only be produced by specific methods. Like corners, studs are generally classified by weight and appearance. In weight-based classification, the shape of the stud is also involved. In addition to craftsmanship, the types of studs can be divided in appearance into the following groups: 1. Simple Studs Regular studs are available in various sizes from 8 to 16. These studs are available in heights ranging from 30mm to 400mm, the height and size of such products depend on the needs of the customer. Simple studs can be produced by hot or cold rolling or using a press. This stud is used in the construction of load-bearing bridges, the construction of frames and frames for industrial equipment, garages, etc. 2. Lattice Studs the mesh studs are made of galvanized sheet. This stud has holes in its sheet surface that can be used to fasten necessary things like bolts and nuts. Mesh studs are called mesh studs because of their perforated appearance during production to form a mesh shape. Lattice studs are used to produce racks and light steel structures. Types of Stud Production Based on Weight The types of studs can be divided into the following groups by weight: 1. Lamp post A light stud is a stud that weighs less than the weight defined in the Stahl standard table. Lightweight studs are mainly used in the repair of buildings, the construction of truck frames and skeletons, marine structures, etc. 2. Heavy duty studs A heavy-duty stud is a stud that exactly matches the dimensions and weights listed in the Stahl table. Heavy duty studs are available in sizes 40 to 400 under DIN-1024 and 80 to 180 in national standards. Heavy duty studs are produced according to UNP standards, which include two types of Euro studs and the same Euro weight. This stud is used to make trusses, beams, trusses, and columns. In this regard, we recommend you read the article "What is a European stallion". Types of studs based on gender The types of studs can be divided into the following groups according to their gender: 1. Stainless Steel Studs In the production of stainless-steel studs (also known as stainless steel), ingots come in two models, fabric, and press, each with its own specific purpose. The nails of this type are produced by steel plate, and the cloth nails are produced by hot rolling and cold rolling of steel ingots. Stainless steel studs are mostly used in petrochemical, oil, gas, and food industries and industries exposed to acid and moisture. Since steel stud is an alloy, it has the longest lifespan in steel construction. 2. Galvanized Studs The production process of studs is mostly hot-rolled sheets, which are galvanized according to the purpose of the studs. By galvanizing the stud, it has unique features such as high-strength rust and corrosion resistance. The highest consumption of such studs is in the restoration of buildings, construction equipment, machinery, and marine tissue. 3. Aluminum Stud Aluminum nails are architectural profiles made of aluminum alloys (generally 6000 series). Aluminum studs are characterized by lightweight, high strength, corrosion resistance, high weldability, and good formability. Aluminium nails can be used in the manufacture of various skeleton structures, in the manufacture of trailer and tractor chassis, in the manufacture of door and window frames, and in all jobs that require corrosion resistance and lightweight. The production process of aluminum studs is divided into three ways: coloring, green body, and electroplating. Gable rafters and their types One type of gutters used to direct water from the roof of a house is the Shirvani gutters. The gutters help to keep the water on the roof of the house due to snow and rain flowing down and not accumulating on the roof. The production process for roofing studs is slightly different from the production process for other studs. There are two types of gable studs: 1. London Gable Studs (Round Studs, Wick Studs, and Hidden Studs) London gutters, also known as hidden gutters, are used on sloping roofs to prevent pedestrians from getting wet under the roof. This type of roof gutter, it has an abra at the end that collects the water inside and removes it from another part. Applications for this stud include the construction of gazebos and pitched roofs and the construction of curved or crescent flashings. 2. Box Gable Studs (Rectangular Face, Square Face) The difference between box gable studs and London studs is their construction. In fact, the production process of roof studs is different from the box type. In the box style, a combination of sandwich panels and galvanized sheets are used, which may rot faster than in the London style. Another difference between this roof stud and other studs is the larger diameter, which creates a more beautiful effect on the roof, which leads to its use in sheds and therapeutic settings. This stud may have a shorter lifespan, but with a larger diameter, it looks prettier than a London stud. Stud Production Recipe As in the past, improving the design of the rolls required the establishment of a research unit in the metal sector. Unfortunately, today, many questions about the behavior of metals of different calibers have not been adequately investigated and studied. Currently, experimental studies under production conditions are very difficult due to the high cost of materials. When conducting hard tests, computer technology is used, which leads to the possibility of reviewing complex cases and tests. Today, the analysis of existing plans for metal stud production technology receives many requests. It is important that extensive and comprehensive research should be carried out to find the best way to improve the roller design, and in addition to determine the most efficient way to produce the stud profile. All information mentioned above providing to the buyers who want to know and buy metal steel products with professional and innovative thoughts, and passionate and enthusiastic attitudes. Our vision is to be a standard for customized products and quality services so that we can build a good brand image of our company in the national and international market with competitive prices and cheap shipping services. We are eager to do what we do and strive to further the needs of our customers by providing quality products and services. And do not hesitate to any questions our support teams are available. For more information kindly visit our site.