In this article, I'll go over the specifics of nano polished vitrified tiles, the advantages of nano-coating tiles, the fundamentals of soluble salt manufacturing, packaging, soluble salt tile manufacturers, and pricing information. Nano-polished tile is one of the varieties of vitrified tiles that is sturdy, resistant to strain and scratching, and has a shiny surface. The vitrification process is used to create the tiles' hardness and strength. In comparison to ceramic tiles, these types of tiles absorb less water. The surface of the vitrified tiles is smoother, and there is less water absorption (0.05%). These tiles have a base color of ivory and are singly charged. Tiles that have been chemically coated with nano chemicals, which fill the tiny pores in the tiles, are known as nano polished tiles. The nano chemical will contribute to forming an imperceptible layer on the vitrified tiles' surface. Nano tiles' benefits:
- Durability - Cleanliness
- Least expensive and most affordable among vitrified tiles.
- Resistance to slipping, staining, scratches, and scuffs.
- Excellent resistance to dust and water.
- A good shine and more than 90% gloss.
- Low upkeep: Cleaning and washing are simple.
- Using nano tiles
Homes, a shopping center, a school, an airport warehouse, and business areas.The top surface of most glossy vitrified tiles is covered with a thin coating of liquid silica. These tiles are finished being polished and are referred to as nano polish since they are coated with nano compounds. The nano chemical plugs the tiny pores on the tile's surface, giving it a smooth, glossy finish. Nano compounds have the benefit of making the tiles resistant to dust, water, and bacteria. These tiles require less upkeep because they are simple to clean and maintain. Nano chemicals come in a variety of forms, including A, B, and C chemicals. They are nano chemical solvents with an oil or water base. The term "nano polish" or "stain-free vitrified tiles" is used to describe this sort of tile. Benefits of vitrified tile nano-coatingThe Nano coating can be useful for cleaning tiles because the surface can become ruined by food, drink, and other liquids. It guards against stains on the tile's surface. It lasts longer because of the tiles' covering. Smooth and shiny finishsimple to cleanDue to the nano chemicals coating the surface, it is resistant to dust and filth.Basic Techniques Used to Produce Nano Polished Vitrified Tiles Suppose you've ever wondered how nano tiles are manufactured. In that case, the procedure begins with the mixing of several raw materials, including ball clays, quartz, SLS, soda, potash feldspar, china clay, talc powder, sodium silicate, and STPP.
It is made with the use of a hydraulic press, which is fed with tile powder before applying hard pressing to produce the tiles using molds of various sizes. Because they are created utilizing the vitrification process, which involves passing the tiles through a kiln at a high temperature of roughly 1200 C, these tiles are stronger and more resilient. It produces a firm, glossy vitreous surface as a result. The vitrification process is the name of this manufacturing procedure. The soluble salt tiles are created using the liquid color screen printing method. When the tiles are created, they are crushed with great force before being sent through a semi-automatic printing process to determine whether the colors and patterns are created. They are ivory-based tiles, including both plain and decorative varieties. After the kiln firing process, a printing machine infuses the soluble color into the tile surface. They are also appropriate for public locations with little traffic. The tiles are put through a quality inspection process where the strength, color, and quality of the tiles are regularly tested and monitored. There are specialized devices and equipment for quality and testing. There are numerous ISO 9001 quality standards. packaging information Four tiles come in a box of nano-polished vitrified tiles. 15.5 square feet are covered in total. Corrugated boxes are used for packaging the tiles. A 3 or 5-ply board could be found within the empty box.
Plastic straps are wrapped around the boxes as they are packaged. 3–4 strips encircle the tile box. In the plant, the tiles are kept on wooden or plastic pallets. On the side of the Box, information about the packaging is printed, including the manufacture date, batch number, shade number, grade, MRP, company information, and design name. According to the quality requirements, there are three classifications, including First-Premium Grade.
- Second Grade: Standard
- Commercial grade, third
The final grade is rejected or Eco when there are packed tiles that are half damaged or corner fractured. The lower-grade tiles are occasionally sold in boxes or in loose pieces.cost of vitrified nano-polished tiles Nano tiles come in two mains, widely used sizes: 600*600 and 600*605 Mm. Depending on the thickness and features, these are priced between Rs. 17 and 20 per square foot. Basic Ex-Factory Rate is $20/square foot plus GST of 18%Rates With GST Included = 20 * 18% GST (Rs 3.6 Per Square Foot) = Rs 23.6 Per Square Foot The price per square foot, including GST, for ex-factories, is Rs 23.6. The rates for one Box are now calculated as follows: 23.6 * 15.5 (sq. Ft. per one Box) = Rs 365.8 per one Box.
That there are additional fees, including loading fees, insurance fees, transportation fees, and unloading fees, to get to the dealer's shopBriefly, the area covered for a 600600 Mm with four pieces packaged in a box will be 15.5 SQ FT or 1.44 SQM. Manufacturers of salt tiles that dissolve The tiles' fabrication takes place in several locations, including Morbi (where production makes up around 80%), Himmatnagar, Bikaner, and other states. Numerous different companies produce these tiles. Depending on the production and machine capacity, different locations may offer different rates. Because they are the least expensive and can be used in homes, offices, and shopping centers, nano polish vitrified tiles are becoming increasingly popular daily. As it offers stain and water-resistant characteristics. It is frequently utilized in home and business settings. Terracotta nano tiles, which are purely brown in color, are used to lay the nano tiles. Various layouts can be created depending on the interior and available spaces. As soluble colors are used to print the tiles, they are also known as soluble salt vitrified tiles. With printed patterns and designs, it gives off a rich appearance.