BlacKnite, also known as black fury liquid gilsonite, is the first stress cage strengthener that was developed for improving wellbore stability and reducing the likelihood of pipes being stuck. This product is from The Sun company which is manufacturing all kinds of liquid Gilsonite for application in the drilling fluid. The overall performance of the BlacKnite drilling fluid additive is higher than the performance of its individual components. This multi-sized particle, multi-blended diffused coupled gilsonite, lignite, and carbon black in a specialized formulated glycol-based liquid that has the primary function of preventing stuck pipe, reducing fluid loss, and creating a borehole situation that is not only stable but stronger with incredible HPHT fluid loss control is an original and patented multi-blended dispersed formulation. It doesn't matter whether you're drilling horizontal shale plays or the tectonic fissures of Colombia; the BlacKnite drilling fluid addition will deliver great performance in either situation. It is possible to include BlacKnite into mud systems directly. In order to get the optimum results when adding BlacKnite, it is recommended that the product be fed either directly to the suction tank or via the rig hopper. If this is not possible, the product may also be added as a chemical pre-mix. Concentrations between 1% and 3% (depending on the density of the mud) are adequate for maintaining borehole stability, controlling the rheology of HPHT, reducing the amount of HPHT filtrate, and helping to inhibit. Some of the distinguished features of BlacKnite liquid gilsonite
- Filter cake texture and density have been improved.
- Improves borehole stability
- Assists in the sealing of depleted formations by providing a wide PSD for micro-fracture sealing.
- Contributes to reactive shale stability
- Improves rheology control
- Non-toxic and eco-friendly
- Non-sheening
- Most water-based fluids are compatible
liquid gilsonite
Gilsonite is well recognized as one of the multifunctional drilling mud additives a liquid that offers the most value for its price. Research has shown that due to the one-of-a-kind chemical properties that bitumen has, it is one of the best materials for increasing the stability of wells, filling microcracks and seams, bonding and filling any component, and enhancing the overall quality of any component. Because of its qualities in bonding, adhesiveness, and filling, Gilsonite helps prevent structural damage. Gilsonite provides an effective coating that prevents drilling fluids from entering fractures by establishing a chemical and physical interaction with the porous formations. This covering prevents drilling fluids from entering fissures. Gilsonite's economic viability may be attributed to the fact that it requires fewer additives to perform well in a wide variety of applications, such as drilling muds. It is possible to identify the effect of gilsonite on drilling mud as the one and the only factor that has both ductility and sealing properties simultaneously. Gilsonite inhibits the squandering of drilling mud rotation in the well and shale surfaces, as well as the loss of fluid via leakage and waste. Even if the temperature of the well rises, the reactive and modest reaction will continue to provide protection. HP / HT wells, shales, and pressure points require special drilling fluids and special well reinforcement techniques. Adding gilsonite or bitumen to OBM or WBM in the following ways is involved in well reinforcement:
- Reduction of pore pressure transfer and filling of micro-cracks in shales and low porosity sands
- Make an impermeable cake filter on the walls of the well to prevent it from falling
- Forming a permanent protective layer along the well wall
- Maintenance of different layers of wells
black fury liquid gilsonite
Black fury is one of the well-known liquid gilsonite manufacturers. Gilsonite is a coal-like natural substance. The physical form of gilsonite and coal is the same, however, the specifications and analyses are not. The key distinctions are in softening point, solubility, and ash concentration. Gilsonite is a hydrocarbon with a softening point between 150 and 250°C, while coal is a carbon with a high softening point beginning at 300°C. many companies convert the substance into the emulsion and liquid forms, which have outstanding physical qualities in filtering and paving, asphalt, ink painting, and coating. Many more companies in the market produce many different grades of drilling fluid HTHP gilsonite as fluid loss control additive for shale inhibitor, filtration control, and bore hole stabilizer with a low and high softening point, each with properties tied to a specific end-use. Mine-owning countries export directly from the mine site by vessel, truck, and rail, as well as a limited amount through an airline, to countries worldwide. The material is packed in a variety of ways, including 50LBS or 25Kg multi-layer bag on a pallet, bulk vessel, and jumbo bag, as well as micronized powder ranging from 200 mesh to 600 mesh. Suppliers often provide customers with a consistent supply of made-to-spec products in a variety of packaging options, including our refined gilsonite mixed with several additives for drilling propose in fluid loss control and cementing and obtained through a proprietary solvent extraction process, from our plants. Prior to export, goods must be rigorously screened for mesh, dried to regulated moisture parameters of about 1.5 percent, sorted by particle size, housed in enormous concrete silos until ready for final packing, and stored in a covered warehouse. Laboratories also perform comprehensive quality controls throughout the manufacturing process, and each order is supplied with a unique certificate of analysis that verifies specification conformance.
liquid gilsonite manufacturing
There are many companies that work in the field of liquid gilsonite manufacturing. Liquid Gilsonite is one of the best additives to drilling fluid and bears many advantages. Drilling mud, also known as drilling fluid, is a heavy, viscous fluid combination used in the oil and gas industry to transport rock cuttings to the surface and also provides lubrication and cools the drill bit. The drilling mud also helps to avoid the collapse of unstable layers into the borehole and the infiltration of water from any water-bearing strata discovered. Gilsonite increases drilling productivity, wellbore stability, and the creation of filter cakes, among other benefits. When used as an essential part of premium drilling fluid solutions, gilsonite actively enhances drilling efficiency while simultaneously lowering costs and limiting the health, safety, and environmental effect that is often associated with the majority of drilling fluid additives. Gilsonite is the sole addition to drilling fluid that offers following advantages: Gilsonite protects against damage to the formation. It also creates an efficient seal by forming a chemical and physical connection with permeable formations, so preventing the flow of drilling fluid and forming a barrier against further drilling. Gilsonite reduces fluid loss and seepage, prevents lost circulation, and preserves reactive and low-reactive shale surfaces, even at increased bottom-hole temperatures. It accomplishes these feats by its unusual ability to work as both a pliable and solid plugging agent. It is necessary to use specialist drilling fluids and wellbore-strengthening procedures when drilling HP/HT wells, shales, and under pressure zones. When Gilsonite is added to an OBM, SBM, or WBM, the well is strengthened in the following ways: The additive is the most effective in preventing differential sticking. By fully sealing permeable formations – even in zones with a very overbalanced pressure differential – and boosting filter cake lubricity, gilsonite reduces the possibility of pipe or logging tools being stuck. This also benefits the logging equipment.
sulfonated gilsonite
The manufacturing process for sulfonated gilsonite or asphalt begins with sodium asphalt, which is then sulfonated in a manner that renders it water-soluble. This creates sulfonated asphalt. It is a multipurpose, all-in-one mud conditioner that stabilizes shale formations, significantly boosts lubricity, reduces high-temperature high-pressure fluid loss (HTHP) water loss, and enhances the characteristics of filter cakes in oil- and water-based drilling fluids. Sulphonated asphalt may be used with the majority of muds that are water-based, all of the muds that are oil-based, and all of the synthetic muds. Regular sulfonated asphalt additive and potassium-enhanced sulfonated asphalt are the two varieties of sulfonated asphalt additive that are available. Potassium An additive for sulfonated asphalt is a potassium salt of sulfonated asphalt that has been manufactured in a certain manner. It provides water-soluble potassium ions at a rate of roughly 400ppm/lb. of product transported in the mud system, which is in addition to having the same unique qualities as a typical sulfonated asphalt additive. This is important in areas where the particular action of potassium is required to prevent the clay from becoming too large when it is wet. Because of their one-of-a-kind chemical composition, sulfonated asphalt additives have shown to be very useful in a wide variety of drilling fluids over the course of more than fifty-two years. This ingredient is put into the water because of the foaming effect it has. It is able to emulsify in all fluids and has a limited degree of solubility in water. As a result of this, liquid additives have been developed in order to address some of the issues that are associated with the usage of dry additives. However, liquid mixes that include polyglycols may make the combination less stable than it would otherwise be. For more information, please fill out the inquiry form. Our dedicated sales executives make sure to provide you with the most precise information regarding gilsonite and its products and specifications.
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