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Leather goods manufacturing process production industry

A set of activities is required for manufacturing and processing a product in any industry. Production activities for leather goods are carried out through the supply of raw materials, the realization of production processes, quality control, finished products, and storage in warehouses.

how to start leather manufacturing industryLeather

There are 3 main steps that are common to all leathers:

  • Skin preparation step
  • Leather tanning step
  • Crusting phase

Before animal skins get to the tanning stage, they must be prepared in several stages. These steps include:

  • Drying
  • Soaking
  • Lime
  • Fleshing
  • Descaling
  • Addition of enzymatic raw materials
  • Degreasing
  • Acidification of the skin

Skin is known to be soft and elastic as long as it is moist and becomes fragile once it loses moisture. Now, if we moisturize the skin again, it will rot and decay. In leather production, tanning is a process in which the hide is not wet, but is soft and elastic, absorbs moisture, and does not rot. This is achieved using various methods and chemicals. Furthermore, Crusting is the step that creates shiny leather. In this step, the vegan leather that has been tanned for the first time is thinned and then tanned again. This process is done to add chemicals such as color.

leather production by countryU.s. goods artificial leather

how to start leather manufacturing industry

Today, manufacturing leather is considered an expertise. Many schools offer training courses for you to learn how to start your business and trade in the industry; in addition, the universities and institutes offer students specialized courses in leather and footwear. One of the most important questions for those wishing to enter the field of leather and leather goods production is how to obtain a legal license. You must remember that according to the rules, you need a permit even if you are producing leather goods from home under a home business plan. Legal licenses for the production of leather goods are divided into three groups. As we have already said, starting home leather production like leather furniture as a home business domain can be started by the workforce of only one person. You can benefit from the help of your family. The advantages of this approach are the use of cheap labor, a fair distribution of work based on abilities and skills, and your perfect familiarity with the workforce. When producing leather and leather products in workshops and factories, it is necessary to act according to labor needs and division of labor. For example, hire a tailor with the leather embroidery wheel working skill, or use a worker who has cutting skills; also use a simple worker to transport and move the finished product. The number of workers in workshops and factories producing leather depends on the expansion level of your company. The leather and leather products manufacturing industry is a highly profitable and lucrative industry. Proper packaging, professional marketing, pricing based on customer purchasing power, and multiple buying channels are the factors that make you successful in this market.

leather industryReal leather bags

leather production by country

When talking about hide production, three major countries rise to the top, which by far make up the bulk leather production in the world. China is the world's largest leather producer, making over 6.2 billion square feet of leather annually, which accounts for over 25% of the world's annual leather production. China's leather industry has become one of the leather industry's biggest hubs, as heavy leather is produced for making belts, and furniture, while light faux leather is used for footwear, bags, and jackets. Most of China's leather production comes from shiny cowhide, which accounts for about 40% of total annual production, making China the world's largest cowhide producer. Sheep and goat skins are the second largest source of leather for the Chinese leather industry. China's dominance among the top ten leather-producing countries in the world is expected to strengthen further in the near future. Brazil is the second largest leather producer in the world. The Brazilian leather and leather industry makes over 2.4 billion square feet of leather annually. With approximately 1.8 billion square feet of leather produced annually from cattle, Brazil is the largest contributor to the Brazilian leather industry. Sheep and goat skins represent about 4% of the Brazilian leather industry. Additionally, a small amount of heavy leather production makes Brazil the second largest leather producer in the world. Russia is also one of the top three leather producers in the world in 2020. Russia was once the largest leather producer in the world, but its leather industry began to decline after the 1990s. Russia now produces 1 .4 billion square feet of leather annually, ranking third among the top ten leather-producing countries. Most of the leather produced in Russia is cowhide. Almost 8% of the leather is made from sheep and goats.

leather industry pollutionBillfold goatskin leather bag

leather industry

Leather is one of human history's first inventions and practical achievements, a great invention that our ancestors used to protect themselves from environmental and natural events. Wild animals were hunted to use their meat as food, but this demand evolved, and the skins were later used to make shoes, clothing, and tents for shelter. The expansion and industrialization of the active market in the 18th and 19th centuries created new demands for leather and its use. Nowadays, lighter and more elegant shoes are required, and fundamental changes are made in the color and design of leather products. Tanned leather is very thick and unacceptable in the industrial age market, which is why chromium salts are used to complement interior decoration and the design of leather garments, bags, and shoes. Nevertheless, during the years of industrialization of leather, many people tended to buy and use genuine leather goods. Throughout history, humans have used various parts of the animal body for food and to make different tools. For example, early humans made shoes with animal skins to be able to walk more easily and better explore the ground on which they walked. Humans can make clothes from the skin of large animals. In cold weather, we wear the furry part to warm our bodies, and in hot weather, we drape our windows to keep the heat out. As human society has become complete, the uses of leather have also evolved. For example, leather has developed from a material used only to cover the body to a product used for leather armor, boots, living tents, writing and painting surfaces, and even jewelry making. importance of leather industry

leather industry pollution

One of the important industries and producers of industrial wastewater is the leather industry. The wastewater from this industry contains many pollutants such as high bod5, dye and color, soluble salts, and chemicals due to the additives used in the manufacturing steps. Therefore, since leather industry wastewater has three kinds of pollution: physical, chemical, and biological, leather industry wastewater should be treated carefully and thoroughly to reduce the damage to the environment. The most effective step in protecting the environment is to assess people's behavior and performance in achieving the basic principles of a sustainable lifestyle. Unless we achieve a sustainable economy, a sustainable society, and sustainable development, it is impossible to rely on environmentally friendly development. We should aim to help improve the condition of wastewater treatment plants and their performance in order to contribute to sustainable development. To do this, he first checked the available methods through objective observation and using a new approach. Unfortunately, the performance of sewage treatment plants is not optimal, not at all up to standard, and does not effectively carry out any treatment in the wastewater. By examining the existing conditions, before the treatment plant commissioning, the best solution is to follow the method of reducing the amount of wastewater generated and, with good management, to reduce the use of substances that cause the most damage to sewage, such as chrome. A good relationship with the industry reduces the amount it contributes to the environment, so less chromium is released into wastewater and the environment. Knowing that water is the only and most important living substance and cannot be replaced by any other means leaves no choice but to conserve water supplies.

importance of leather industry

Experts believe that the leather industry in any country has high foreign exchange earnings, entrepreneurship, and employability. Since the prosperity of the leather industry plays a key role in the economic structure of a country, it is necessary for governments everywhere not to overlook the importance of the tanning industry and to provide the necessary support to the activists in this field. This industry is one of the most local in any country and certainly has a lot to say. Regarding the state of the leather industry in the world, it is good to know that the leather industry is employment-oriented and has high added value. Due to the critical importance of the leather industry's economy and its role in exports, governments around the world have drawn up detailed plans to achieve optimal exports in this sector so that it can continue to grow and remain viable. The leather goods market exports leather in the form of bags, shoes, jackets, belts, etc. and is significantly more profitable than exporting it as a raw material; therefore, the country's planning and policies must move in this direction. The footwear industry is one of the job and currency-generating sectors in the world, and fortunately, the world's industry is progressing more and more toward this goal.

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Comments (138 Comments)

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Elham Afshar

It’s flexible and durable material obtained from the tanning, or chemical treatment, of animal skins and hides to prevent decay.

Reza zare

The most common leathers come from cattle, sheep, goats, equine animals, buffalo, pigs and hogs, and aquatic

Iman Haji Jafari

Preparatory stages may include soaking, hair removal, liming, deliming, bating, bleaching, and pickling.

Omid Omidvari

Tanning is a process that stabilizes the proteins, particularly collagen, of the raw hide to increase the thermal,

Omid Ghorbani

The chemical and microbiological stability of the hides and skins, making it suitable for a wide variety of end applications.

Parvin Golmohammadi

The principal difference between raw and tanned hides is that raw hides dry out to form a hard, inflexible material

Parysa Ayan

while tanned material dries to a flexible form that does not become putrid when rewetted.

Amir Nasirzadeh

The typical process sees tanners load the hides into a drum and immerse them in a tank

Asma Bakhshande

The hides soak while the drum slowly rotates about its axis, and the tanning liquor slowly penetrates

Sara Fazelian

Once the process achieves even penetration, workers slowly raise the liquor's pH in a process called basification

Samaneh Ebadi

The more tanning material fixed, the higher the leather's hydrothermal stability and shrinkage temperature resistance.

Davood Bahrampour

It often includes a coloring operation. Chemicals added during crusting must be fixed in place.

Farzad Ghobadi

Crusting culminates with a drying and softening operation, and may include splitting, shaving, dyeing, whitening or other methods.

Farhad Farahani

If you don’t know so for some leathers, tanners apply a surface coating, called "finishing".

Ghazaleh Kahlani

Finishing operations can include oiling, brushing, buffing, coating, polishing, embossing, glazing, or tumbling, among others.

Ghazal Shakeri

Leather can be oiled to improve its water resistance. This currying process after tanning supplements

Hamidreza Sahraei

the natural oils remaining in the leather itself, which can be washed out through repeated exposure to water

Hassan Kamalvand

Frequent oiling of leather, with mink oil, neatsfoot oil, or a similar material keeps it supple and improves its lifespan dramatically

Javad Shakoori

Tanning processes largely differ in which chemicals are used in the tanning liquor.

Kaveh Rezazadeh

It is tanned using tannins extracted from vegetable matter, such as tree bark prepared in bark mills.

Laleh Hasibi

It is supple and light brown in color, with the exact shade depending on the mix of materials and the color of the skin

Zeinab Ahmadi

The color tan derives its name from the appearance of undyed vegetable-tanned leather.

Elmira Amini

Animal rights groups claim that modern commercial leather making and the consumption of its products is unethically killing animals.

Rihaneh Taghizadeh

they engage in unsustainable practices that pose health hazards to the people and the environment near them

Tina Karbalaei

The processing stages of tanneries use thousands of liters of water for one hide or animal skin

Yahya Karbalaei

To release toxic liquid waste into the environment that can cause soil depletion and health issues related to the human skin,

Yasamin Marzban

However, advancements have been made in the amount and treatment of water used by tanneries to reduce impact.

Yasi

The leather manufacturing process is divided into three fundamental subprocesses preparatory stages, tanning, and crusting

Usefi Amirreza

A further subprocess, finishing, can be added into the leather process sequence, but not all leathers receive finishing.

ILEA SHOJAEIFAR

So it’s good to know that The preparatory stages are when the hide is prepared for tanning.

Vahid Hassanzadeh

it tends to discolor, and if left to soak and then dry, it shrinks and becomes harder, a feature of vegetable-tanned leather

Bahareh Tehranipour

In hot water, it shrinks drastically and partly congeals, becoming rigid and eventually brittle.

Nader Gitinavard

Boiled leather is an example of this, where the leather has been hardened by being immersed in boiling water, or in wax or similar substances.

Neda ToodehRoosta

Historically, it was occasionally used as armor after hardening, and it has also been used for book binding

Mohammadreza Hamidi

The chrome tanning method usually takes approximately one day to complete, making it best suited for large-scale industrial use.

Taha Mirrahimi

So as we know that the Leather can be used to make a variety of items, including clothing, footwear, handbags, etc.

Hossein inanloo

The leather bag was very good. It has a lot of space

Behrokh dehghan

These processes can harm our environment
The best thing is to be frugal and refrain from consumerism

Ali

Goats have thinner skin than even a calf, and so they produce a much softer and more flexible leather.

Zahedi

There are many steps to produce a natural leather and after that a natural leather product is obtained
So it is logical that it has a high price

Ava Brooks

You'll learn about setting up a workspace, selecting tools and materials, and understanding the various types of leather available.

Noah Henderson

From selecting the right leather for your products to learning how to cut and stitch leather, this guide will help you get started in the leather manufacturing industry.

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