Tomato sauce is a product that is produced from tomato paste and has been used in many cultures since the early stages of civilization. But the art of making the best tomato sauce from a simple tomato paste lies in the recipes which every chef has acquired either through experience and experimenting with different materials, quality, and spices or inherited through their family members. But before going into details about how to make tomato sauce, we first need to know the main product that all these by-products like tomato sauce are made of. Tomatoes When it comes to tomatoes, you're not sure whether they belong in the category of fruits or vegetables. It's worth noting that tomatoes are a great source of nutrients and vitamins that everyone should take advantage of. Tomatoes are the most health-conscious and cooked food that comes from food without being processed, according to nutritionists, because they prevent sickness and provide health information to all regions of the body. Tomatoes contain 95% water, with the remaining 5% consisting of carbs and fiber. Tomatoes are high in vitamins A, C, and K, as well as the B family of vitamins. Tomatoes also include minerals like potassium, manganese, magnesium, copper, and phosphorus. Fiber and protein are abundant in the plant, as are nutrients like lycopene, which are helpful to our health. What are the advantages of these items?
- Stimulating the body to convert glucose into useful energy for exercise
- Preventing blood clots, enhancing the immune system's capacity to combat diseases like diabetes, and strengthening the nervous system and brain
- Tomatoes are full of antioxidants, that act as a powerful barrier against infectious diseases.
- Improve muscle circulation and sleep quality - Improve learning and memory power
- Tomatoes contain properties and health benefits that can help prevent cancer.
Tomatoes are a good source of Vitamin c and other antioxidants, which help to fight cancer-causing free radicals in our bodies. Polyphenols, a plant compound found in tomatoes, are effective in preventing prostate cancer. Tomatoes contain beta-carotene, which has anti-cancer properties. According to Dr. John Erdman's research, the compounds in tomatoes protect against gonorrhea, which reduces the possibility of prostate cancer. Tomatoes can help you avoid the harmful effects of smoking. Lung cancer can be caused by smoking. Since tomatoes are strong in vitamin A, including them in your diet can help you avoid this fatal condition. Tobacco contains nitrosamines, which are a serious carcinogen. The carcinogens' detrimental effects are mitigated by the coumaric acid and chlorogenic acid found in tomatoes. Tomatoes are good for your heart. Tomatoes are high in fiber, choline, vitamin C, and potassium, all of which are beneficial to your heart. A major hurdle to preventing heart disease is stabilizing excessive potassium levels in relation to salt. Homocysteine levels in the blood are elevated due to the plant's fiber content. Higher amounts of this chemical can increase your chances of having a heart attack or stroke. Tomatoes aid to lower harmful triglycerides and cholesterol levels in the body, protecting us from cardiovascular disease. Tomatoes can combat depression. Tomatoes include folic acid, which can help to eliminate variables that cause anxiety and depression. Tomatoes can help you see better Vitamin A is a potent antioxidant that fights free radicals, which can harm your eyes. Vitamin A improves vision and protects against vision loss and blindness. Tomatoes are gentle on the skin Skin that is deficient in vitamin C is more susceptible to the sun, grime, and smoke. Your skin may have wrinkles or imperfections, as well as scars, in this scenario. Vitamin C helps to prevent the beginning and spread of these diseases by promoting the formation of collagen, a protein that is necessary for the health of the skin, hair, nails, and covering tissue. Collagen is a skin regeneration and support system that is based on vitamin C, which is rich in tomatoes. Improve the digestive system’s health with tomatoes Tomatoes are rich in fiber, which promotes bowel movement, thus improving bowel movement in the digestive tract. This product prevents constipation and other problems. The fiber content aids in the secretion of water and digestive juices and also promotes the circulation of mucus in the digestive tract. This helps improve bowel function and prevents conditions such as bowel cancer. Diabetic-friendly tomatoes Tomatoes can leave two effects on people with diabetes. People with type 1 diabetes have lower blood sugar levels when they eat high-fiber foods like tomatoes. On the other hand, people suffering from type 2 diabetes get higher blood sugar, insulin, and fat by eating this plant. Research shows that both type 1 and type 2 diabetes are caused by poor nutrition and excessive amounts of various fibers, the same amount of which can be safely absorbed from a cup of tomatoes. Tomatoes to lower high blood pressure Tomatoes contain potassium, a substance that lowers blood pressure in arteries and blood vessels. This helps increase blood circulation and reduce the burden on the heart and eliminate the risk of chronic high blood pressure. Tomatoes with a low percentage of absorbed sodium keep blood pressure low and healthy. Tomatoes help prevent urinary tract infections Tomatoes have diuretic properties that favor the formation of urine in our bodies. This helps eliminate toxins such as excess water, salt, and uric acid. This plant reduces the incidence of diseases such as urinary tract infections and bladder cancer. Tomatoes help prevent gallstones Eating tomatoes in your diet can help prevent gallstones. This is due to the numerous vitamins, minerals, and proteins present in this plant. Vitamins and minerals from the tomato powerhouse Tomatoes are rich in vitamins and minerals. This plant can provide about 40% of the vitamin C that humans need and is a powerful antioxidant. Tomatoes contain vitamin A, potassium, and even iron; they help our body function properly. Potassium is good for nerves, and iron is good for blood circulation. Tomatoes are helpful for weight loss Tomatoes have low calories and if you eat low-calorie foods, digestion will be faster, and your body will not produce fats. Tomatoes are high in fiber, which prevents the absorption of fat molecules. In addition, this fiber can improve fat metabolism and eliminate fat accumulation, thus helping you to lose weight. Additionally, tomatoes contain a lot of water, which makes you feel full and can cure weakness caused by hunger. Tomatoes Help Keep Bones Strong Tomatoes contain beneficial substances such as calcium and vitamin K, both of which are essential for strength, bone repair, and bone problems. Tomatoes that Boost Your Immune System Due to the content of lycopene and carotene, tomatoes have a good effect on improving immunity. Infectious diseases such as colds and flu are easily combated by these drugs. Additionally, the nutrients in tomatoes are known to impact the immune system. Benefits of tomatoes for hair Use tomatoes well because your skin and hair will shine with the help of tomatoes. Vitamins A, B, C, and E of this plant are great for the hair. These vitamins treat hair loss and are a great natural conditioner to control dry and frizzy hair. As mentioned in the wet health section, the rich protein in tomatoes makes hair soft, shiny, and supple. Benefits of Eating Tomatoes During Pregnancy The complete intake of folic acid before and during pregnancy is essential to protect the fetus from nerve fibers. Folic acid is a manufactured folic acid. This substance is abundant in food supplements. While folic acid supplements are recommended for pregnant women, tomatoes are an excellent source of folic acid. This amount is useful for women who become pregnant shortly. As a filling food Since tomatoes have a high water content, this plant is great as a saturating food. Tomatoes with blue ingredients moisturize the skin, keeping it healthy and glowing. Tomatoes that prevent free radicals Some flavonoid antioxidants, such as lycopene and xanthine, are well known to health care professionals for their free-radical-fighting behavior. Properties of tomatoes for cell repair and muscle building Tomatoes are a natural source of protein, which is useful for repairing cells and building muscle. Tomatoes prevent blood clots In addition to the presence of vitamin C, lycopene, and niacin, the tomato coat also has medical benefits. However, tomato seeds are also covered with a layer of mucilage. This layer has been documented by researchers as the vegetative layer. The substances in this layer work with lycopene to break down blood clots and prevent them from forming. Blood clots are a major cause of heart disease. Tomatoes stabilize the body’s PH levels The pH of the human body is stable at around 7/365. However, diet, irregular eating patterns, and a lack of proper exercise ensure that our body has a strong buildup of acid. This condition can cause acidity, congestion, and reflux. Normally, the body's pH balance can be stabilized by elements such as calcium, potassium, magnesium, and sodium. The tomato coat and seeds contain a lot of alkalies, and tomato seeds help balance pH and prevent acidity. Tomatoes to help unclog pores Mix four drops of tomato juice in a spoon and apply it to the skin. Gently scrub your skin and let it stay on your face for 15 minutes. Continued use opens those pores. Tomatoes to lighten the skin Not only are tomatoes an important part of a healthy diet, but they also have amazing effects on the skin. Applying water or tomato coat to the skin restores freshness and radiance and gives the skin a beautiful appearance. Vitamin C in the plant makes the skin glow. Tomatoes to prevent the signs of aging Tomatoes and their nutrients allow the skin to absorb oxygen and prevent the signs of aging. Tomatoes give the skin a beautiful natural remedy, during which the skin looks younger and healthier. Tomatoes can serve as a sunscreen According to many studies, tomatoes contain lycopene, which acts as a sunscreen. The action protects the skin from ultraviolet rays. Tomatoes act as sedatives Tomato extract is often used in beauty massage oils to combat the signs of stress on the skin. Tomato extract is also used in refreshing eye creams. Tomatoes are natural bleach Tomatoes like natural bleach are great for brightening the skin. Tomatoes prevent sunburn According to one study, people who consumed 5 tablespoons of ketchup a day for three months naturally protected their skin from sunburn. Sunburn can also be treated by applying tomatoes to the affected area. Tomatoes are a remedy for the skin The combination of honey and tomato juice creates a thick mixture. Apply this mixture on the skin and after 15 minutes rinse with water to leave the skin soft and radiant. Tomatoes help fight hair loss Tomatoes are an effective remedy for hair loss. It is believed that applying ketchup to the skin can prevent hair loss. You can also apply tomato juice to your hair. Tomatoes kill dead skin cells Tomatoes can kill dead skin cells. hairdresser Tomatoes are a wonderful natural conditioner. These herbs provide natural light to the skin and make the hair soft and supple. Pour a few drops of water on your hands and apply it to your hair. This will act as a natural conditioner and make the hair manageable. Tomatoes for dry hair Tomato puree helps brighten and transform dry hair. Mix the tomato puree with the oil and apply it to the hair. Leave on for 20 minutes, then rinse. This makes the hair very soft, shiny, and supple. In winter, hair often loses moisture, leaving hair dry and brittle. Then recombine your hair with the tomatoes. Tomatoes absorb moisture from the hair and prevent it from drying out. Treatment of dandruff and inflammation of the scalp Tomatoes are great for treating dandruff and scalp. These problems are caused by scalp related problems such as eczema and psoriasis. Tomatoes contain high amounts of Vitamin C, which fights dandruff and releases collagen into the scalp tissue. Storage Tomatoes are so sensitive to cold that they come out from the inside and lose their flavor. Store tomatoes at room temperature, do not expose them to direct sunlight and eat them as soon as possible. Peel the pumpkin, grate, and squeeze. Avoid buying ripe tomatoes. If you accidentally buy an unripe tomato, place it on a piece of paper next to a banana or apple and let it sit overnight. The ethylene gas extracted from these fruits accelerates the ripening process of tomatoes. Store in the refrigerator when fully ripe. There it remains clean for two or three days. Take them out of the refrigerator half an hour before eating them for a tastier flavor. When buying ketchup, buy only organic to avoid contaminating the tomatoes with toxins and other chemicals. Ripe tomatoes spoil easily and should be stored in the refrigerator. The high acid content of tomatoes is the main reason why they can be more canned than other plants. Canned tomatoes come in ten different forms: chopped, crushed, and cooked in gravy. Unripe canned tomatoes can be eaten for up to six months a week. If you have a lot of tomatoes, you can close them. Frozen tomatoes will not affect their taste. Wash and dry them, then put them in a ziplock bag. Remove from the bag if necessary. Tomato paste Tomato paste is a concentrated tomato extract widely used in food as a condiment and to enhance its aroma, color, and flavor. Bright red, networked flavors, and aromas are some of its visual characteristics. It has a Brix of around 28% and an acidity of 4.3. Add 2-3% salt and it works in large quantities. And the table set on the market. The package type is usually two and a half kilograms. The tomato paste must be homogeneous, free from mold, free from unwanted particles, free from chemical preservatives, and good in color and flavor. Ingredients Tomatoes suitable for the preparation of pasta must be large, thin skin, soft texture, high solids content Brix, red skin, pleasant flavor, and aroma, healthy, without mold, insects, water holes, without large alkalis Raw, rich in monosaccharides and disaccharides, with low acidity, resistant to mold formation, they must be ripe at the time of harvest, but not too much. Small containers are best for transporting tomatoes to keep them from cracking and cracking.
Stages of the canned ketchup production line
1- Wash A washing operation is performed to separate and remove the mud particles from the soil, for this the product is immersed in water for 4-6 minutes, during this operation compressed air is introduced into the container. Tomatoes and suspensions are cleaned effectively. After this phase, the product is washed with the curtains, which have been pumped at high pressure, with clean water that circulates on the path of the next phase to decontaminate the sink in large quantities. 2- Inspection on the belts (sorting) At this point, the tomatoes are forcibly lifted by a special conveyor belt, which takes the tomatoes through an examination area where the tomatoes on the conveyor belt passing through will be examined by humans for any contaminants, fungi, insects, children, plant debris, and other contaminants. Tip: Unripe tomatoes are temporarily stored to ripen and become consumable. 3- Crushing and shredding (pulp) At this point, the healthy and processed tomatoes are automatically transferred to a device called the Pulper. The device has two toothed teeth, one fixed and one movable, through which the tomato is compressed, cut, crushed, and transformed into tomato concentrate. 4- Skin removal (filtration) To separate the base from the housing and eliminate any impurities, two or three-stage filters are used, cylindrical in shape with 1.2-1.6 mm diameter holes, sometimes 2 mm for the first step, 0.6-0, 8 mm. The second pass is 0.3-0.4mm and the third pass o (Finisher) separates the large, medium, and small particles respectively. 5- thickening using a vacuum system A vacuum evaporator is used to remove excess water. The use of a vacuum system allows the excess water to evaporate more quickly and the components to be kept at low temperatures for a short period of time, in order to preserve the color and other aesthetic characteristics of the product well. This stage is carried out in a double-walled boiler heated by steam pressure with a capacity of approximately 2.5-5 tons. Note: Approximately 3% - 2% salt is added to the product to provide solid water and improve the taste. The addition of salt is automatically added to the pot and the suction pump. 6- Filling, venting, marking, and canning Cans are usually made of metal with a painted interior. They are available in capacities of half a kilo and one kilogram. The jars are automatically cut before being filled with steam, then the transfer of part of the filling to the filling is carried out directly by the extractor, and the venting phase takes place by inserting steam to eliminate the air between the products and create a relative vacuum to complete. After venting, the cans are sealed with a roller sealer and then reloaded onto a conveyor belt via an inkjet printer. These include build series, manufacturing date, and shelf life. 7- The heating process This step is done in a pot of hot water. In this way the cans are transferred to the hot water boiler immediately after passing through the conveyor belt, and undergo a process of heating the hot water to 100 ° C for 80-45 minutes, depending on the type of can. After removing the jar from the pot, cool it by sprinkling cold water over the jar. Labeling and packaging Labeling is done by workers using starch glue and fur cutting systems are also used for packaging. So, 24 packs in a half kg can, 24 packs in a 1 kg can and 12 packs in a 1 kg can.
Quality control measures for tomato paste
A) Physical measurement of the tomato paste
- Test for the determination of soluble solids in water (BRICS)
Set the Brix for domestic use (regardless of the salt) to at least 25%. Due to the addition of 2-3% of salt to the solution. The final Brix was 28% - 27%. Brix measurements are performed using manual or benchtop refractometers.
- Measure the dirt (tiles)
The ketchup must be uniform, free from impurities and dark particles, without nuts, without shells, without fibers, without essence and the right amount of impurities should be poured on a soft white tile and flattened with a clear glass plate. A thin layer of product is formed between two surfaces and unwanted particles such as grains, shells, plant residues, and carbonized particles, and their quantity and type can be identified and clearly seen. B) Chemical tests of ketchup
- PH Test
The normal pH of tomato paste is around 4.3, measured by other methods of measuring PH.
- Willard salt test
Bring 2.5 g of sample to 100 ml, remove 10 ccs, add 1.5-5 ml of potassium chromate reagent and titration solution, and 0.1 silver nitrate until brick red. Multiply your silver nitrate consumption by / 585. The resulting number should be between 3-2. How to make a simple 1/0 silver nitrate cc 500 distilled water × 5/8 gr silver nitrate cc 1000 distilled water × 17 gr silver nitrate How to prepare the potassium chromium reagent in ketchup Bring 50 g of dried potassium chromate in a volume of 100 ccs. C) Measurement of the tomato microbiota
- Two serum agar presses (O.S.A) and (Y.G.C) were used to identify bacteria and fungi in the product.
- Haward Method Pie Counting Test
In this way, pour the tomato paste into the special 25-room slides, and use the telescope to count the number of mold carcasses in each room, and the average should be 40. Tomato sauce The sauce is one of the most popular food ingredients in the world and has many fans. These are the components of the taste and flavor of food. There are famous sauces from France, the French use different spices in many of their dishes, and one of the most popular ingredients in France is tomato sauce. One of the most popular sauces in the world is tomato and, as the name suggests, the main ingredient is tomato. Tomato paste or red sauce is usually made from chopped ripe tomatoes and today the main ingredients of tomato paste are tomatoes, vinegar, sugar, salt, pepper, and cinnamon.
Different types of tomato sauce
There are several types of tomato paste, the simplest of which is simply cut from tomatoes and cooked in olive oil until it loses its original flavor. Of course, you can add salt or other herbs and spices. Mexican tomato sauce Mexican tomato sauce, known as salsa, is a spice sauce that provides a special flavor to the countries of Central South American America. Ingredients for this sauce: peppers, pumpkin seeds, tomatoes, green peppers, and various vegetables. The sauce itself is broken down into several categories, including red sauce, green sauce, raw sauce, Brava sauce, guacamole, and more. The word salsa itself means salsa in Italian and Spanish. The sauce broth is served in a spicy sauce and can be eaten raw or cooked. Italian tomato sauce The tomato sauce for pasta and salads is based on vinegar and olive oil and aromatic herbs (thyme and basil). French Tomato Sauce The recipe for this sauce dates back to the early 1900s. The ingredients for this classic sauce are tomatoes, olive oil, onions, garlic, meat or chicken, clover, and carrots. Indian tomato sauce or Chutney What is Chutney? Chutney is a fresh tomato and mustard seed The ingredients of this tomato sauce are mustard seeds, red onion, peppers, and turmeric.
Different methods for making different tomato sauces
Now we are going to introduce different ways of making tomato sauce. Mexican tomato sauce or Salsa Sauces, especially Mexican sauces, must be made like a painter. A good sauce should have a pleasant color, aroma, and flavor. Chipotle sauce is one of the healthiest and most popular sauces. This sauce can be topped with a variety of snacks. Salsa means sauce in Spanish and also means spicy and hot. Recipe: First, remove the top and bottom of the tomatoes with a fork, then cook over high heat for five to six minutes. If you don't have a grill or roast at home, use an oven over high heat and peel the tomatoes after they have cooled. You can roast tomatoes or even eat them raw. To peel raw tomatoes, simply place the tomatoes in a bowl of boiling water and peel them easily. But roasted tomatoes give your salsa a smoky flavor and are probably the best option. Put the tomatoes in a blender (blender or food processor), add the other ingredients, and blend together. Be careful not to break the toppings too much, as the sauce knows the toppings are just under your teeth. Pour the sauce into a bowl, cover with cellophane and refrigerate it for an hour or two, it will taste even better. The sauce is ready and you can enjoy it. Italian Marinara sauce Mariana is no different than spaghetti sauce or pasta sauce. Tomatoes, onions, garlic, and herbs are used to make this tomato-based sauce. Mariana sauce originated in Italy but nowadays it is used all over the world. Recipe: First, grate the onion and fry it lightly in olive oil until it changes color. Add the mushrooms and stir often to remove the mushroom juices from the center. Then pour the mushroom, onion, and vegetable mixture into the mixture and toss to coat. Bring the tomato puree to a boil over the heat, then add the mixture and continue to cook over low heat until tender. Measure the salt and pepper and stir occasionally to prevent them from settling. When the sauce has thickened, turn off the heat and let it cool. French classic tomato sauce The diversity of the different types of sauces in France makes it really difficult to name all of them in one place, so we will mention the recipe of one of the French classic tomato sauces here below. Recipe:
- Heat the oil on the stove. Fry the onion until slightly soft. Then add the onions, carrots, and celery. Cook until soft and golden, about 5 minutes.
- Add the tomatoes and tomato juice, lightly fry until soft, then return to the water. Then add the sauce along with the vegetables. To boil. Cover and simmer for about 2 hours. You can also use a slow cooker. Stir often to avoid burns.
- After this time, remove from heat and remove the vegetables. Let it cool down a bit. Then use an electric meat grinder to whisk until smooth and smooth. Season with salt and pepper.
Indian tomato sauce or Chutney Chutney is a variety of sauces or condiments prepared in Southeast Asian countries, especially in Indian cuisine. Chutneys can be stewed as fruit and vinegar-based pickles or sauces made with yogurt or mustard oil. Sometimes chutneys look more like dipping sauces. Recipe:
- Pour the liquid oil into the pan and put it over the heater.
- Then pour the cashews and green beans into the oil and sauté lightly.
- Once the ingredients have slightly changed color, turn off the heat and let it cool.
- Pour the ingredients into another pan.
- Turn the heat on again and wait until they are hot.
- Then add the red peppers to the oil and sauté a little.
- Add the chopped onion and tomatoes.
- Then add the garlic and ginger along with the salt and turmeric to the pot.
- Cook all the ingredients over low heat until they change color.
- Now grind the fried cashews and the cumin.
- Put the tomato and onion ingredients in a blender until completely smooth.
- Now you can add the ground cashews.
- If you want to garnish your food, fry the mustard seeds along with the cumin seeds and curry leaves, then pour the chutney over them.
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