In pneumatic diaphragm pumps, the diaphragm serves as the primary moving part of the pump. The choice of membrane material is determined not only by the chemicals that can be used together but also by the characteristics of the pump itself. This article will discuss the characteristics of some of the most prevalent types of materials that you might come across. As you are aware, the right-side diaphragm is the primary component that serves as the distinguishing characteristic of a pneumatic diaphragm pump (also called a diaphragm). This component of the pump operates even when the pressure is quite high. In addition to the fact that it is in continuous contact with the liquid being pumped (which is typically an aggressive liquid), the diaphragm is subjected to stress and strain for the entirety of the time that the pump is in operation. In light of this, it is abundantly evident that the membrane ought to be constructed out of a material that is not only elastic but also chemically resistant, long-lasting, and capable of withstanding large repetitive stresses. The tensile strength of the material and the overall tensile strength are both very essential. Because the membrane pushes back against the liquid during the feed stroke, the surface structure needs to have a specific amount of hardness and a given amount of relative elongation. The Shore indentation method is used to determine the level of toughness possessed by membrane materials. The temperature of the fluid that is being pumped through the pump is an essential consideration when selecting the material for the pump's diaphragm. Therefore, while selecting the diaphragm material for a diaphragm pump, it is vital to take into account its safety, environmental factors, and subsequent handling. Since air-driven diaphragm pumps are meant for pumping food goods, these factors are particularly relevant.
- Types of materials
When producing membranes, chemical alterations that are based on polymeric raw materials and polymeric compounds are applied. Elastomers, thermoplastics, and thermoplastic elastomers are the three categories that can be used to classify these materials. They display a wide variety of alterations in the structure and architecture of the polymer, and as a result, they have distinct physicochemical, mechanical, and operational properties. All of these materials find widespread application in a variety of professions and industries, including mechanical engineering, the footwear business, the roofing and insulation industry, the chemical industry, the pharmaceutical industry, and the building industry. Consider some of the more well-known materials that can be used in the production of pneumatic diaphragm pumps' diaphragms. Let's begin our discussion by looking at the elastomers that are produced when natural and synthetic rubber are vulcanized to produce rubber elastomers.
- Thermoplastic elastomers
The manufacturing process for elastomers and thermoplastics results in distinct differences in the membranes produced from these two types of polymeric compounds, in addition to the chemical structure of the polymeric compounds themselves. The reinforced nylon threads are included in the vulcanized rubber membrane, but there is no thermoplastic elastomer present. Molding, casting, and extrusion are the various processes that are used to produce them. TPE is an abbreviation that stands for total part exhaustion. These materials possess the elasticity of elastomers and the strength of plastics, and, similar to other thermoplastics, they are both practical and inexpensive to produce. The membrane that is used in an MBR system is made of a material that, while allowing water and dissolved stuff to travel through it, prevents solid particle matter from doing so. The "permselectivity," also known as the degree of selectivity, is what changes depending on the size of the pores in the membrane. The range of pore sizes for MBR is quite narrow. It goes from the microfiltration (MF) range of 0.1-0.4 m to the coarse ultrafiltration (UF) range, which commonly ranges from 0.02-0.1 m. Polymers and ceramics are the two primary categories of membrane materials that are used. In order for a material to be usable as a membrane, it needs to be structured or designed in a way that permits water to travel through it. Membranes can be made from a wide variety of materials, including polymeric and ceramic ones. Membranes normally consist of a thicker, more open-pored support layer that is situated on top of a thinner surface layer that is responsible for providing the requisite track selectivity. This support layer also ensures the membrane's mechanical stability. Sintering metal powders like tungsten, palladium, or stainless steel, and then depositing the resulting material on porous surfaces is the process that is used to make metal films. The separation of hydrogen is the most common use for metallic membranes, and palladium and the alloys of palladium are typically the materials of choice for this use. The surface poisoning effect is one of the most significant drawbacks associated with metallic coatings. Metals (such as aluminum or titanium) and materials that are not metals make up ceramic membranes (oxides, nitrides, or carbides). Because they are normally inert, they are utilized in media that are either intensely acidic or basic. Ceramic membranes have a high sensitivity to variations in temperature, which can cause the membrane to crack. This is one of the disadvantages of ceramic membranes. Because of the very uniform size of their pores, zeolite membranes are utilized in the process of highly selective gas separation. In applications involving catalytic membrane reactors, this material also possesses valuable catalytic qualities that can be utilized. When compared to their organic counterparts, zeolite membranes have a number of drawbacks, including relatively low gas flow rates, the requirement for thicker layers to avoid cracks and pinholes, chemical stability, inertness to microbial degradation, and ease of cleanup after contamination. However, these drawbacks are outweighed by the fact that zeolite membranes are easier to clean up after contamination. However, due to the unique thickness requirements that are necessary for inorganic membranes to be able to sustain pressure drop differentials, inorganic membranes often have greater capital expenditures.