Here I decided to put together a review the conditions of ceramic tile industry and production rate country by country.
- the United States of America
Between the years 2007 and 2013, production of ceramic tiles in the United States saw a tremendous surge. Comparing what was produced in 2007 to what was produced in 2013, the United States produced approximately 10 times more. It has been hypothesized that the current trend of employing natural materials in building construction is to blame for the rise in demand for ceramic tile products. Products made of ceramic tile have been increasingly popular in recent years as a result of their longevity as well as their resistance to moisture and stains. There are around forty distinct varieties of tile, including porcelain, clay, and stoneware, amongst others. Despite the fact that these tiles differ from one another in terms of size, shape, color, and texture, they all have a few things in common, including the fact that they are non-porous, resilient, and long-lasting.
- Mexico
Since 1990, the ceramic tile sector in Mexico has experienced significant and rapid expansion. The annual rate of growth in Mexico's ceramics manufacturing was over 15 percent from 1990 to 2014, when it reached its current level. The total consumption of ceramics reached 9.7 million tons in 2015, and it is anticipated that this number will continue to increase until it reaches 10.5 million tons in 2020. Mexico is responsible for the production of a diverse selection of ceramic items, some of which include wall tiles, bathroom fixtures, flooring tiles, decorative tiles, architectural tiles, and tiles for kitchen countertops.
- China
The amount of ceramic tile that was manufactured in China in 2016 was greater than 5 billion square meters, which is a 6 percent increase compared to the amount that was produced in 2015. The value of China's exports of ceramic tiles increased by 7 percent year over year, reaching $15 billion in 2017, the most recent year for which data is available. The producers in China create a wide variety of ceramic tiles, including tiles with a single color, tiles with many colors mosaiced together, tiles with a white background, and patterned tiles.
- Germany
It is well knowledge that Germany produces ceramic tiles of an exceptionally high quality. The production of ceramic tiles in Germany increased at an average rate of 4.5 percent each year during the years of 2008 and 2012. In 2010, the federal government of Germany made public its intention to make an investment of 1.2 billion Euros in order to expand and modernize the ceramic tile manufacturers located around the country.
- Italy
The manufacturing of ceramic tiles in Italy increased by approximately 10% yearly during the years of 2005 and 2013. Ceramic tile goods made in Italy were sold totaling 2,100 metric tons in 2013 by Italian manufacturers. The production of tiles in Italy is controlled by just two companies: Fabbrica Riuniti di Torino (also known as Fitturina), and Tiberius. These two businesses are responsible for nearly 80 percent of the market's share between them.
- Japan
The production of ceramic tiles in Japan's industry has been steadily increasing over the course of the past decade, but at a moderate rate. However, there was a minor decrease in the manufacturing of ceramic tiles in Japan between the years 2012 and 2013. Ceramic tiles worth $922 million were among Japan's most valuable exports in 2013.
- The Republic of Korea is in Southern Asia
Throughout the course of the last few decades, South Korean ceramic tile manufacturers have enjoyed significant rates of expansion. The value of South Korean ceramic tile production was estimated to be $900 million in the year 2011. The output of ceramic tiles in South Korea increased by an average of 30 percent every year between the years 2002 and 2013. Tiles made of ceramic are produced in South Korea in a wide range of colors and designs, including multicolored mosaics, patterned tiles, and a number of different black and white tones.
Ceramic tile country
The production of ceramic tile used to be limited to a number of more developed countries but now adays this product is manufactured in almost every country around the world
- China
Around sixty percent of the world's ceramics are produced in China. China is ranked first in terms of production quantity; nevertheless, India is still ranked first in terms of production per capita. China is ranked first in terms of total output. In 2009, the ceramic tile business in China came in second position after the porcelain sector, which was the most dominant of China's four major ceramic industries (ceramic tiles, porcelain, earthenware, and stoneware). In 2014, the tile sector was responsible for sales totaling more over 2 billion US dollars. After 2008, however, there was a significant decrease in demand for tiles as a result of initiatives implemented by the government and low costs. The severity of the economic crisis was reflected in the precipitous drop in exports that occurred in 2015. By the year 2017, it was anticipated that China's GDP would have begun to rebound and that it would expand at an annual rate of 6%.
- Italy
In terms of the total quantity of goods produced, Italy is only second to China. Between the years 2001 and 2010, its ceramic industry achieved a ranking of third place among the four most important ceramic industries. Since 2004, ceramic tiles have been the most popular choice among the four primary types of tiles. The tiling business in Italy experienced significant expansion in the early 2000s. In 2011, its overall market worth was somewhere in the neighborhood of 13 billion euros. However, in 2013, a decrease in foreign investment was brought about as a result of the downturn in Chinese export markets. As a result of the contraction in the economy, orders were reduced. As a direct consequence of this, the sector experienced a large drop in both its level of productivity and employment. In addition, the European Union put import levies on Chinese goods, which resulted in price increases and a reduction in the products' level of competitiveness. These reasons led to a decline in sales, which in turn compelled manufacturers to shut down a significant number of their plants. After 2013, there was a considerable reduction in output.
- Russia
In Russia, the regions of the Volga and Siberia are the two primary producers of this commodity. The region is responsible for anywhere between 70 and 80 percent of the country's ceramic manufacturing. The vast majority of production is contributed by modest-sized operations located in rural areas. Clay deposits obtained from river beds currently constitute the vast majority of the market share. Products find their primary applications in the building and manufacturing industries.
- Mexico
In terms of output quantity, Mexico is in fourth place, and in terms of earnings per capita, it is in fifth place. Tijuana is responsible for the production of around eighty percent of all ceramics that are made in Mexico. In 2016, the tile sector in Mexico reached a new record high in terms of the country's overall production per capita. The manufacturing of ceramic tiles has increased from 10 million tons in 2005 to 14 million tons in 2012 and 15 million tons in 2016, as reported by the National Institute of Statistics and Geography (INEGI). In 2015, exports of ceramic tiles accounted for the third greatest share of Mexico's total consumer goods shipments.
- Turkey
In terms of output quantity, Turkey is in seventh place, while in terms of income per capita, it is in eighth place. The production of ceramics in Turkey can be broken down into two categories: hand-made pottery and products made by machine. Producing hand-crafted pottery takes significantly more time than producing machine-made ceramics, but the end product is of superior quality and costs less. Ceramics that are produced by machines can be produced more quickly and in greater quantities. Raw materials are typically obtained from outside of the country for handcrafted items, whereas imported materials are typically used for machine-made ceramics. Ceramics are used extensively throughout the design process of interior spaces, particularly kitchens and bathrooms.
- America (United States)
The United States of America is responsible for the production of more than half of the world's ceramic tiles, as reported by the International Organization for Standardization (ISO). The United States of America was the largest manufacturer of ceramic tiles in the world in 2014, producing a total volume of 836 million square meters of tile. The tile industry in the United States can be broken down into three distinct regions. The majority of ceramic products are manufactured on the East Coast, whereas the West Coast is known for its expertise in the production of decorative tiles. The United States of America, Canada, Mexico, and Hawaii are the countries that produce tiles for the North American market.
- Vietnam
Since 2002, Vietnam has maintained a sixth-place ranking in terms of total production quantity of ceramics, with an annual output of approximately 20 million tons. State-owned enterprises are responsible for the production of approximately 80% of these ceramic items, which accounts for approximately 65% of the total national ceramic production. The production of kitchen wares is the primary focus of many of these businesses. The provinces of Hai Duong, Quang Nam, and Binh Thuan account for the vast majority of production in Vietnam's ceramics industry.
Ceramic tile
Ceramic tile is available in a variety of sizes, colors, textures, and thicknesses, making them suitable for indoor and exterior uses. A tile made of ceramic are incredibly adaptable, tough, and long-lasting materials that date back centuries. Ceramics are impermeable, resistant to abrasion, fireproof, and water resistant. These tiles are very reasonably priced and widely accessible. China developed its first ceramic tiles approximately 8,000 years ago. Ceramic tile production expanded and evolved to its current shape and size over thousands of years. Today, it remains one of the world's leading manufactured commercial products. When clay is heated to high temperatures, it repeatedly expands and contracts until reaching its final state. This causes the production of tiny crystals (called "glazes") on the tile's surface. Glazes are applied to ceramic tiles to impart color, increase their longevity, and give protection against chemicals and moisture. Generally speaking, ceramic tiles are heated between 800 and 1,350 degrees Celsius. At that temperature, they turn white before turning dark greenish gray. There are five fundamental types of ceramic tiles: natural clay, porcelain, cladding, wall, and floor tiles. Numerous manufacturers make a wide selection of these tiles. Depending on the intended aesthetic effect, various finishes can be applied to various types of tile. Typically, natural clay tiles are the most affordable alternative. The most expensive tiles are made of porcelain. Due to the high glaze concentration, they are also somewhat heavier than other types of tile. Cladding tiles are typically thin, flexible sheets that are adhered to existing surfaces to enhance their appearance. Wall tiles are typically installed directly on the wall and are the thickest of all tiles. The thinnest tiles are floor tiles, which are nearly undetectable once laid. Ceramic Tile Manufacturing Method Raw clay is combined with a binder and formed into slabs for the production of ceramic tiles. The slabs are subsequently placed in a kiln where they undergo fire, tempering, and glazing, among other processes. Firing is the process through which plastic clay transforms into ceramic clay. Temperatures range between 600 and 900 degrees Celsius throughout the firing process. The majority of ceramic tiles require two firings. Typically, the initial firing is conducted at low temperatures (600 to 700 degrees Celsius) to eliminate surplus moisture. After drying, the tile is heated to temperatures between 800 and 850 degrees Celsius to complete the change. The second firing is typically performed at higher temperatures (900 to 950 degrees Celsius) to bind the tile's layers and strengthen it. The process of tempering is where the tile acquires its luster. Tempering occurs after the ceramic stage has been reached and the tile has undergone the cooling process. Temperatures range between 100 degrees Celsius to 350 degrees Celsius. At these temperatures, the tile develops crystalline structures and has a glossy surface.