Through a factory process by advanced machines, raw cashew nuts are treated as soon as they are harvested, which is an essential step in preserving their quality and other desirable characteristics. The cashew apple and the drupe are both put into the sun to dry, but the farmers separate the two first. These unprocessed goods are first bartered and then refined in order to produce the cashew nut kernel. The proper packaging of a product is essential to preserving its quality, particularly with regard to preventing the product from being damaged, deteriorating, or becoming contaminated. A higher quality and greater value for the product are both guaranteed by using appropriate packaging. It is vital to continue packing, maintain the controller, and maintain ideal storage conditions in order to preserve the product qualities. Download the Global Cashew Council Technical Information Kit to learn more about the processing of cashews and expand your knowledge. Roasting, shelling, drying, peeling, grading, quality controls, fumigation, and packing are the conventional procedures that are required to transform raw cashew nuts into edible cashew kernels. These stages are part of the traditional processing technique. In order to yield kernels of high quality and grade, each of these procedures needs to be carried out with extreme caution. In order to meet the quality standards and prevent the cashew nuts from becoming contaminated in any way, the preparation must take place in settings that are spotless, sanitary, and perfect. The following are among the things that are cleaned on a regular basis: the apparatus (such as tubes and knives, among other things), the working and drying surfaces (such as racks and mats, among other things), the staff uniforms, and the prepared storage rooms.
Fully automatic cashew processing plant
Cashew nut shelling and cashew kernel peeling devices that are fully automatic save a significant amount of labour. The Working and Producing Process of a Cashew Shelling Line, the following is a synopsis of the primary benefits offered by the Cashew Nut Shelling Peeling Processing Line: Save labour: When compared to the artificial cashew shelling process, this method has a high efficiency and saves manpower. High kernel rate: After being graded, the cashew nuts are then shelled, and the rate of shelling cashew nuts can reach as high as 95 percent. High productivity in the shelling process: The performance of the machine is fairly consistent, and its arsenal of six, eight, or ten tools can be modified to accommodate a wide variety of output specifications. Equipment for the Processing of Cashews You have access to a comprehensive range of products, such as fully automatic cashew processing plant, automatic industrial cashew processing machine, automatic cashew processing machine, automatic cashew nut processing plant, and cashew processing machinery. All of these products are available to you. The apparatus can be used for a variety of material sizes, and in accordance with the size of cashew nuts, the screw can be used to simply change the distance between the upper and lower clamps. This improves the shelling effect and decreases the kernel breaking rate. The mechanism of the apparatus is uncomplicated yet exquisite; it is also risk-free and dependable, in addition to being simple to use and maintain.
Cashew nut processing in Nigeria
One of the best in the nation, Valency International's cashew nut processing plant in Lagos, Nigeria, opened in 2014 and produces all grades of premium cashew kernals with an installed capacity of 40 MT/day. Valency International has the benefit of obtaining raw cashew nuts directly from bush sources, processing them into the best cashew kernals, and packaging them for both local and international markets thanks to well-established sourcing and warehousing facilities spread throughout Nigeria. Valency International can guarantee single origin cargo processing and traceability of cargo origins down to village level. The best RCN in the nation, those from Ogomboso, are now processed by Valency International. To guarantee the finest quality cashew kernals, strict quality control measures are put in place, such as the Critical Control Points (CCP) system. During the processing of nuts, particular attention is paid to maintaining stringent sanitary conditions. The processing period from steaming of RCN to packaging is constantly monitored, and the final grading of completed goods is tightly maintained for fewer than 12 days. Before vacuum packaging in 25/50 pounds flexi packing infused with CO2+Nitrogen gases, the items are always fumigated. More than 450 African women work at the plant, and Valency International has taken several steps to ensure that they have the finest working conditions possible. A water treatment facility is in place to guarantee that all employees have access to clean drinking water, and a cafeteria serves up sanitary cuisine for their daily meals. Valency International also takes care of the health of its personnel by scheduling routine medical exams at our on-site clinic inside the factory. Throughout business hours, a licensed nurse is constantly on duty to make sure that everyone is receiving medical care as required. Valency also swears to oppose child labor in the processing of cashew kernels and the management of our RCN.
Picking and processing cashews
In the process of picking and harvesting cashew, they will emerge from the base of a large, bloated fruit in which they have been developing. The so-called "fruit," also known as a cashew apple, is actually the swollen end of the stem that is located just above where the cashew nut is located on the cashew tree. The overall effect is somewhat peculiar to the human eye, as each apple is accompanied by a solitary nut. The wintertime or the dry season is when the apples and nuts will develop. When the apple has taken on a pink or crimson hue and the nut has turned grey, cashews are ready to be harvested, which happens approximately two months after the fruit has set. You also have the option of waiting till the fruit falls to the ground, at which point you will know that it is mature. Because processing cashew nuts is a bit of an experience, you may wish to keep the nuts you harvest after cashew trees until you have a sufficient quantity of them once you have finished harvesting them. The cashew kernel contains edible meat, but it is enclosed by a shell and a very toxic and acidic liquid that is chemically similar to poison ivy. WHEN PROCESSING YOUR CASHEWS, USE CAUTION AT ALL TIMES. To prevent the liquid from coming into contact with your skin or eyes, protect yourself by using long-sleeved clothing, gloves, and goggles. Never, ever crack open a nut that has not been treated. To prepare the nuts for processing, roast them in the open air (never inside, where the fumes can build up and be breathed in). Put the nuts in an old pan or one that can be thrown away (now your designated cashew pan, as it may never get fully clean of the dangerous cashew oils).
Cashew processing plant cost
The following is a synopsis of the costs associated with the Cashew Nut Shelling Peeling, planning, Processing Line: After being graded, the cashew nuts are then shelled, and the rate of shelling cashew nuts can reach as high as 95 percent. The performance of the machine is fairly consistent, and its arsenal of six, eight, or ten tools can be modified to accommodate a wide variety of output specifications. When compared to the artificial cashew shelling process, this method has a high efficiency and saves manpower. The apparatus can be utilised for a variety of different sized materials, and in accordance with the size of cashew nuts, the distance between the upper and lower clamps can be easily adjusted by the screw. This results in an improvement in the shelling effect and a reduction in the rate of kernel breaking. The mechanism of the apparatus is uncomplicated yet elegant, risk-free and dependable, and straightforward to use and maintain. A complicated supply chain is at the root of this issue. People at every level of the network are motivated by the need to earn a profit, including consumers, buyers, importers, exporters, and suppliers. Consequently, this system is extremely difficult to manage. Unfortunately, this almost always ends in those at the very bottom of the supply chain – in this case, the processors – making almost no profit at all. In addition to this, the desire for low costs in supermarkets drives importers to purchase cashews from low-cost processing operations that are not regulated, which means that proper labour conditions and fair compensation are not guaranteed. 6
Cashew nut harvesting machine
The cashew nut apple and the raw cashew nut are the two components that make up the cashew nut fruit, which is normally gathered and harvested from the ground (RCN) by developed machine. Afterwards, the RCN and the apple are split apart from one another. Every single cashew farm in the world goes through this time-consuming, labor-intensive, and wasteful process. As a result, various different configurations of an apparatus that includes a separation element are provided. This apparatus is intended to remove the RCN from the cashew nut apple without causing any harm to the cashew nut itself. The RCN that has been detached is then placed in a storage chamber that is connected to the device. One possible implementation of this concept is putting the apple itself in a container for later processing or mashing it up so that it can be used as an organic fertiliser. In a different implementation of the invention, the apparatus additionally includes a collecting component that is intended to gather the cashew nut fruit from the ground.
Harvest cashew
It is possible that the gathering of birds is a sign that the fruits of the cashew tree are ready to be harvested. If you do not have birds that can inform you when it is time to harvest, you can utilise the following signs: Apples can be a beautiful shade of pink or red (although some are yellow), and the grey skin eventually becomes less noticeable. When the fruit rots and falls to the ground, it indicates that it has reached maturity. To our great good fortune, the fruit shells keep the nuts in excellent condition. Because they may be stored for up to two years, you won't need to go through all of these stages again and again for each harvest batch. Keep them in a place that is both cool and dry until you are ready to use them. There is an additional factor that contributes to the difficulty of extracting cashews from their fruit. The actual cashew is contained within a shell, and that shell contains a chemical that is poisonous. Urushiol, the toxin in question, is known to produce a lingering skin reaction that belongs to the same genus as poison ivy. This can range from a very little inconvenience to a life-threatening condition, depending on the dose, the nature of the encounter, and how your body reacts to allergens. However, it cannot be consumed and must be completely removed from the cashew before consumption.
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