Briquetting technology is about 200 years old, so various industries manufacture and use it to improve their process performance. The price of this product is calculated both per ton and per kg and The philosophy of the briquetting industry can be called the optimal utilization of the by-products and inefficiencies generated by the various industries. However, the past decade has seen the emergence of new applications for the briquetting industry, showing the importance of the industry more than ever. In most industries, a large number of by-products are always produced during the production process, which cannot be used effectively, primarily due to the fine particle size. Therefore, these sometimes very economically valuable materials cannot be used as coarse-grained materials simply because of size limitations. This issue can have a significant negative impact on productivity as well as the financial focus of the industry. This is where briquetting technology comes into play, so with its help, auxiliary materials can be used efficiently. Among the industries that use this technology extensively to improve their process performance and increase production efficiency are the following:
- Steel (iron sponge, dust from direct reduction and steelmaking plants, oxide scales)
- Minerals (coal, salt, dolomite, manganese, ferroalloys, alumina, lime, etc.)
- Chemicals (sulfates, carbonates, chlorides, cyanides, bromides, etc.)
- agrochemical fertilizer
- Cleaning agents and hygiene products
Large quantities of soft coal (5% to 10%) are always obtained and, as previously mentioned, briquetting technology is used for efficient utilization due to size limitations. In general, the chip has a completely uniform size, appearance, and physicochemical properties and has completely uniform behavior in the intended application, which will improve energy consumption efficiency, facilitate process control, and improve system stability.
briquettes manufacturing plant cost
There are many different manufacturing plants for briquettes. Factories have many hidden costs that cannot be easily solved. In other applications in the briquetting industry, we can refer to the direct reduction industry, referring to the product taken out of the direct reduction furnace, the product is taken out of the direct reduction furnace usually has 5-15% by weight of soft iron sponge (with particles). less than 6 mm), due to its small size, there is no technical and economic justification for using this material directly in steelmaking furnaces. Briquetting technology has been used to solve this problem for about half a century. In this way, the output product from the direct regeneration furnace passes through the screening system, is screened, and the fine particles are separated from the main product. Now, the soft sponge iron is converted into a soft sponge iron briquette through the briquetting system, which can be loaded into the steelmaking furnace. In this way, the consumption efficiency of the sponge iron will be greatly improved by using briquetting technology. On the other hand, since the 1980s there has been a revolution in the steel industry, by using high-temperature briquette technology in direct units, a product called Hot Sponge Iron Briquette (HBI) has appeared, which solves many problems. It improves the storage and transportation of sponge iron and the charging of this product to steelmaking furnaces. In recent years, the application of briquetting technology in the direct recycling industry has opened a new field with the aim of producing high-quality products with the characteristics required by steelmaking units. The product, called chilled iron and carbon briquette (CBIC), is produced at low temperatures during the iron sponge forming process. Among the advantages of this product over sapphire iron are arguably greater compressive strength and abrasion resistance, better resistance to loss of metal quality, and less risk during storage and transportation. On the other hand, in the production process of this product, additives required by the steelmaking unit, such as carbon, lime, ferroalloy, etc. can be added to adjust the chemical composition of the input charge. Steel furnace. All these advantages create a significant added value compared to sponge iron, which has always benefited the direct recycling industry from briquetting technology.
briquettes price
There are many different kinds of briquettes in the market and the other name of this product is sponge iron. Briquettes are actually the same as sponge iron (directly reduced iron), except that it is compressed during production. Sponge iron balls can be divided into three categories. Hot sponge iron, cold sponge iron and soft sponge iron. Today, briquettes are widely used in steel mills around the world. Despite all its advantages, sponge iron also has disadvantages. One of the suggested ways to reduce these disadvantages is to compress and make briquettes with snuff iron. Some reasons to make snuff for briquettes are:
- Sponge iron is a porous material. This results in its low weight per volume, which is not cost-effective to transport.
- Again, due to its porous structure, sponge iron is highly flammable. This means that iron sponges can spontaneously ignite. This leads to problems and strict standards associated with transport and maintenance by sea.
- Snuff iron has a high oxidation potential, and the resulting iron oxide can reduce the efficiency of the steelmaking process.
- The mechanical strength of sponge iron is low, and it is possible to pulverize it and turn it into small particles during transportation and charging. These particles are ejected from the furnace as dust during charging, reducing efficiency. In addition, the resulting dust can damage other equipment.
Sponge iron ball is one of the consumables for the steel making unit. The briquettes are divided into hot briquettes and cold briquettes according to the temperature of the sponge iron during construction. In cold briquetting, the material entering the machine is at ambient temperature. The input material type in this method can be soft sponge iron or sponge iron. In hot briquetting, operations are carried out at temperatures above 650 degrees Celsius. The briquettes produced by this method are more suitable for transport and safety. Hot pressed iron (HBI) Hot iron balls are a form of sponge iron that is compressed at temperatures above 650 degrees Celsius and has a density of over 5,000 kg per cubic meter. cubic meters.
briquettes price per kg
the briquettes are produced during HBI production and HBI was created to solve some of the problems with sponge iron, such as shipping. The price of this product is calculated per kg and The hot sponge iron briquette has less porosity, which makes it less prone to oxygen binding and spontaneous combustion. Spontaneous combustion is one of the problems with sponge iron during storage and transport. The main market for HBI is arc furnaces made of steel, but it is also used in BOF furnaces and blast furnaces. Cold sponge iron ball Cold briquettes are produced at ambient temperature. One of the important advantages of cold production of sponge iron pellets is that some alloys can be added according to the customer's order to change the properties of the sponge iron. Soft sponge iron ball Sponge iron particles smaller than 6 mm are called soft. The presence of these particles reduces the efficiency of the steelmaking furnace. One of the measures taken to improve the efficiency of the furnace and use auxiliary materials is to separate the soft sponge iron and convert it into briquettes. In this method, soft iron sponge produced in direct reduction units and steel-making units is separated and compressed into briquettes in a briquetting machine with lime and silicate gel. These briquettes are used in arc furnaces. Sponge iron balls do not have many of the shortcomings of sponge iron, but because the transport and briquetting of sponge iron is carried out above, the price is naturally higher than for sponge iron. On the other hand, sponge iron balls, like sponge iron, are shipped in bulk without packaging, which makes it possible to ship large tonnages. Various factors affect the price of sponge iron balls. These factors include the type of briquettes and their chemical analysis. To determine the exact price of briquettes, there should be quality types and their analysis. Factories that produce briquettes provide an analysis of the briquettes they produce. Sponge iron balls are used in both types of arc furnaces and induction furnaces. When purchasing, the stove's type and capacity should be disclosed to the seller, so that he can supply suitable briquettes.
briquettes price per ton
If you know anything about the steel industry, you know two things. One is that the price is calculated per ton and you may have heard the term briquettes. The product is one of the functional parts that are produced in a certain way in the industry and are divided into different types according to its characteristics. Here we will understand the exact definition of briquettes and their types. Various parts are often used in the steel industry. The briquette is one of the industrial equipment that can have important applications in steelmaking. By compressing products such as scrap iron, folds, sponge iron, coal dust, and other such items, artisans can produce valuable briquettes. The production of these parts is done with special machines called briquetting machines. How the briquetting operation is carried out depends entirely on the temperature of the sponge iron. If the sponge iron is used at a low temperature, the process is carried out in the form of cold briquetting, if the sponge iron enters the machine at a high temperature, it is carried out in the form of hot briquetting. In general, there are three types of briquettes in the industry:
- cold
- hot
- and soft briquettes
To save money, craftsmen in the steel industry convert some metal parts, alloys, and small refractories into briquettes. In fact, they eliminated some of the shortcomings of these parts by compressing them and brought them back into the production cycle by producing briquettes. Generally, if there is a problem with transportation, handling, or melting of sponge iron, the product is converted into briquettes for easy use in larger furnaces. The steel industry deals directly with steel parts and valuable elements and faces a large number of additions and small parts in various production processes. Some people do not use these add-ons and consider them a form of bypass. But on the other hand, some experienced craftsmen know that even these small parts contain valuable compounds that can be used in various crafts. Therefore, all apparently inefficient parts are briquette and reused during the compression process.
biomass briquettes manufacturers
To fuel the briquette manufacturing plants we use biomass briquettes which are mainly made from green waste and other organic materials and are often used as fuel for electricity generation, heating, and cooking. These briquettes contain various organic materials such as rice husks, bagasse, peanut shells, municipal solid waste, and agricultural waste. These products are used due to certain reasons which some of them are mentioned here:
- The most interesting reason for making briquettes is to eliminate or reduce the shortcomings of sponge iron. In fact, when the iron sponge is compressed, its defects are greatly reduced, resulting in an iron sponge.
- Sponge iron is full of pores and imperfections. Due to this feature, its volume and weight are so light that it is not economical to move it. For this reason, they turned this product into an iron sponge.
- Sponge iron has incendiary properties and burns quickly. Therefore, craftsmen faced various problems in maintaining and protecting it. To reduce the risk of storing sponge iron, they made sponge iron into briquettes.
- Sponge iron is highly oxidizable. This feature reduces the correct performance for the steel industry. For this reason, most manufacturers prefer to use iron sponges in their industry.
Hot briquettes: Also known as hot briquettes, this type of briquette is one of the most common and most used types of briquettes in the industry. The size of this briquette is larger than the other two types. To produce these briquettes, after the sponge iron recovery operation, a briquette machine is placed in the lower part of the furnace to produce hot briquette parts. Cold briquettes: Sponge iron is generally produced in two ways. Direct regeneration method for the production of hot briquettes. And the tunnel kiln method for producing cold briquettes. The direct regeneration method is based on gas and the tunnel furnace method is based on coal. After the recovery operation of the sponge iron is completed, it is mixed with a sufficient amount of water and glue and compressed through a briquetting machine. This compact is a cold sponge iron briquette. Soft briquettes: As the name suggests, soft briquettes are made from recycled sponge iron. To keep up to date with the latest and greatest types of sponge iron balls, visit the Dynamic Irons website online every day. In this store, everything you need about these products will be available to you dear along with daily market prices.
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