The processing of tomato paste can also be done through machine pieces of equipment. These types of equipment can be assembled on an eighter small or large scale. The tomato material on a small scale has a production of 250 kilograms per hour and can handle tomato paste concentration goods with a Brix content of 30 percent. As a raw resource, ripe red tomatoes are used in the production process, which also includes crushing, pulverizing, composition, packing, and sterilizing steps.
Miniature Production Plant for Tomato Paste Parameter:
- The uncooked ingredient is a fresh tomato
- The completed items. Ketchup and tomato sauce for dipping (Mixed with nitric acid, starch, and sugar)
- Brix:28-30 percent
- If there is to be a Brix level of 5% in the fresh tomato, then there must be 1500kg/h of fresh cherry tomatoes .
- Output: 250 kilograms of concentrated tomato paste per hour, with a Brix content of 30 percent
- The following types of packaging are used: sachet packaging and PET packaging
- Semi-automatic assembly line
The tomato washing machine, which is also known as the tomato floating device, is a type of washing machine that is developed specifically for cleaning tomatoes. It is constructed with two layers, the first of which is a standard mesh belt that is encased in stainless steel fence tube. Because of the creative construction of the two layers, the sand and gravel will fall to the bottom layer, where they will wash away. Machine for crushing tomatoes, used in the process of making pulp and for other similar purposes; In order to make the tomato puree, we should either cut the tomato first and then crush it, or we need to smash the tomato first and then cut it. On the one hand, the smashed tomatoes will make the subsequent pulp-making procedure go more smoothly; in addition, if you crush the tomato, you will notice a significant increase in the amount of tomato pulp produced. The tomato pulp machinery is primarily utilized for beating and peeling fruits such as tomatoes following slicing and smashing in order for the pulp and juice can be isolated from other components, which is advantageous for the extraction of liquid and the accomplishment of many other operations.
small scale tomato paste processing
The processing of tomato products such as tomato paste is carried out in a local scale which is considered a small business. You are aware that tomato paste is one of the ingredients that can be discovered in virtually all cuisines from all around the world. This savory seasoning can be prepared in a variety of different ways. It is possible to produce it both locally and industrially in large quantities, making it suitable for both settings. When something is made locally or at home, it typically has a higher level of preservatives and is better for your health. If it is manufactured in an industrial setting, in addition to the fact that its flavor is altered, it may also have some drawbacks as a result of the inclusion of preservatives. Additionally, there is a chance that botulinum toxin has grown in cans of tomato paste and tomato puree that have been packed and sealed as part of the industrial manufacture of tomato paste.
In order to prevent something like this from occurring, many manufacturers put their products in quarantine for a period of three weeks. After receiving approval from the Ministry of Food and Medicine, the manufacturers then release their items onto the market. Micro Scale tomato paste-making part: This modest tomato paste production process is capable of producing tomato paste straight, which results in cost and labor savings: Starting with the raw material, the process then moves on to washing, smashing, warming and concentration, loading, and finally sterilizing.
- Selecting fully grown fruits with a bright color, a lower moisture content, smooth texture, thick meat, and few seeds as commodities. This is the first step in the grading process for raw materials.
- Cleaning: Using clean water, wash the surface of the fruit to remove any mud or grime that may have accumulated there.
- Crush the tomatoes by placing them in a beater, breaking up the pulp as you go, and discarding the peel and seeds. The beating machine ought to be a piece of double-pass beating equipment if at all possible.
- Heating and concentrating: place the juice in a pot that has a jacket and then heat and concentrate it.
- The sterilization of tomato paste is accomplished by homogenizing the concentrated tomatoes in a jacketed pot and then heating them to an appropriate temperature. The tomato sauce and tomato paste has a finer and more consistency.
- Filling: The packaging type and weight, whether it be bottled or bagged, are both up for grabs.
- To sterilize, place the product in a pot of boiling water for twenty to thirty minutes.
The primary apparatus consists of a washing machine, mixer, sealed bowl and filling device, sterilizer system, and various other pieces of apparatus.
tomato paste processing machine
In the processing line, the tomato paste is produced with several specialized machine pieces of equipment. Tomato paste is a concentrated substance that has a long-life span and is used as an essential component in foods all over the universe. According to the Food and Agriculture Organization in 2010, the world's total output of tomatoes was roughly 128 million tons, while China and Europe serve as the top tomato-producing regions at the present time. The skin and pulp of tomatoes are removed during the preparation of tomato paste, which results in the production of tomato juice . On the manufacturing line, our holding uses only the highest-quality machinery to make tomato paste and the products that are derived from it.The technology that we provide has a sizeable advantage over that of the other companies anywhere throughout the world. This is due to the fact that our experts are familiar with the complexities of the machinery they work with as well as the specific requirements of the industries and sectors that they serve. Because we are so dedicated to the quality of the products we offer, we are constantly striving to innovate and transform not only the way yellow grape tomatoes are processed but also the whole food business. Our tomato processing equipment has the ability to completely revolutionize our production line if we combine tried-and-true practices with recent developments in state-of-the-art technology. Our selection of cutting-edge refrigeration systems, gaskets, and system regulators was developed with the goals of maximizing operating effectiveness, enhancing the final product's quality, minimizing downtime, and decreasing the amount of required capital investment. However, our focus will not be just on advances in technology. Our professionals have an understanding of the entirety of the manufacturing line, from the sterilizing of the paste to the creation of the hot/cold break, the purifying of the juice, the evaporating, and the sterilization, all the way up to the antiseptic packing and refrigeration. Our comprehensive selection of cutting-edge technologically based processing solutions for tomatoes is needed to eliminate delays and enhance operational efficiency, all while upholding the highest safety standards and enhancing the quality of the product. One of the advantages of doing business with our international export company is that you can receive your order at the place you specify. Our company is able to deliver the product to the customer in the destination country. This type of service shows our dominance in international markets.
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